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金属学报  2020, Vol. 56 Issue (8): 1103-1112    DOI: 10.11900/0412.1961.2019.00410
  本期目录 | 过刊浏览 |
打印参数对电子束增材制造Ti-Ni合金性能的影响
任德春1,2, 张慧博1, 赵晓东3, 王福雨4, 侯文韬1, 王绍钢1, 李述军1, 金伟1(), 杨锐1
1 中国科学院金属研究所 沈阳 110016
2 中国科学技术大学材料科学与工程学院 沈阳 110016
3 东北大学材料科学与工程学院材料各向异性与织构教育部重点实验室 沈阳 110819
4 中国航空工业集团公司沈阳飞机设计研究所 沈阳 110035
Influence of Manufacturing Parameters on the Properties of Electron Beam Melted Ti-Ni Alloy
REN Dechun1,2, ZHANG Huibo1, ZHAO Xiaodong3, WANG Fuyu4, HOU Wentao1, WANG Shaogang1, LI Shujun1, JIN Wei1(), YANG Rui1
1 Institute of Metal Research, Chinese Academy of Sciences, Shenyang 110016, China
2 School of Materials Science and Engineering, University of Science and Technology of China, Shenyang 110016, China
3 Key Laboratory for Anisotropy and Texture of Materials (Ministry of Education), School of Materials Science and Engineering, Northeastern University, Shenyang 110819, China
4 AVIC Shenyang Aircraft Design and Research Institute, Shenyang 110035, China
引用本文:

任德春, 张慧博, 赵晓东, 王福雨, 侯文韬, 王绍钢, 李述军, 金伟, 杨锐. 打印参数对电子束增材制造Ti-Ni合金性能的影响[J]. 金属学报, 2020, 56(8): 1103-1112.
Dechun REN, Huibo ZHANG, Xiaodong ZHAO, Fuyu WANG, Wentao HOU, Shaogang WANG, Shujun LI, Wei JIN, Rui YANG. Influence of Manufacturing Parameters on the Properties of Electron Beam Melted Ti-Ni Alloy[J]. Acta Metall Sin, 2020, 56(8): 1103-1112.

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摘要: 

利用SEM、XRD、DSC、TEM和等轴压缩等实验手段,研究和分析了打印参数焦距补偿(FO)和速度函数(SF)对电子束增材制造(EBM)制备的Ti-Ni合金显微组织、相组成、相变行为以及压缩性能的影响。结果表明:EBM打印参数FO和SF在一定范围内调节时均可制备出相对密度较高(97%以上)的Ti-Ni合金样品。由于EBM电子束的功率大,在预合金粉末快速受热熔化过程中,Ni元素的挥发效应大于富Ti相Ti2Ni析出效应对相变温度的影响,使得制备Ti-Ni块体的相变温度大于相应的预合金粉末,而打印参数FO和SF对制备样品的相变温度、相组成以及显微硬度的影响较小。EBM制备过程中在样品内部引入不同种类的缺陷类型,使得Ti-Ni合金样品在相对密度接近的情况下压缩性能表现出极大的差异,其中贯穿型裂纹缺陷对压缩性能的影响最大,使Ti-Ni合金的强度和塑性大幅度降低。

关键词 电子束增材制造Ti-Ni合金制备参数显微组织压缩性能    
Abstract

Electron beam melting (EBM) is one of the additive manufacturing technologies which can be used to fabricate the complex structure and shape samples. Until now, there are few literatures published about the properties of Ti-Ni samples produced by EBM. In this work, the influence of two important manufacturing parameters of focus offset (FO) and speed function (SF) on the density, phase content and transformation behavior, microstructure and mechanical properties was investigated for the equiatomic Ti-Ni shape memory alloy fabricated by EBM used DSC, XRD, SEM, TEM and electronic universal testing machine. The results showed that all the Ti-Ni samples had a high relative density beyond than 97% for fabricated by different combinations of FO and SF in the selected range. The corresponding phase transformation temperatures for all the Ti-Ni samples fabricated by EBM were higher than the pre-alloyed Ti-Ni powder, due to the effect of evaporation of Ni element higher than that of the formation of Ni-rich Ti2Ni phase during the quickly melting and solidification process. On the other hand, the EBM manufacturing parameters of FO and SF had limited influence on the phase contents, phase transformation temperatures and Vickers hardness. Due to the feature of the EBM fabricating method, the different types of defects would be introduced in the Ti-Ni solid samples. Though all the samples had similar high relative density, the performance of the compression behavior were shown great difference, and the crack defect had the larger effect than the gas and lack-of fusion porosities on the compression fracture stress and strain.

Key wordselectron beam melting    Ti-Ni alloy    manufacturing parameter    microstructure    compression property
收稿日期: 2019-11-29     
ZTFLH:  TG146.23  
基金资助:中国科学院战略性先导科技专项(A类)项目(XDA22010103)
作者简介: 任德春,男,1991年生,博士生
SampleSF / (mm·s-1)FO / mA
S1258
S22515
S32535
S42540
S57015
S68015
S710015
表1  电子束增材制造(EBM)制备Ti-Ni合金具体参数
图1  电子束增材制造(EBM)用Ti-Ni预合金粉末形貌的SEM像
图2  不同EBM打印参数制备的Ti-Ni合金样品的实测密度和相对密度
图3  Ti-Ni预合金粉末和不同EBM打印参数制备的Ti-Ni合金样品的XRD谱
图4  Ti-Ni预合金粉末和EBM制备Ti-Ni合金样品的DSC曲线
SampleMfMpMsAsApAf
Powder24.8/52.530.8/54.637.1/57.558.1/72.764.9/76.770.9/83.5
S145.558.470.776.692.8103.9
S247.660.972.179.395.1104.8
S341.355.569.773.089.0102.0
S435.657.672.374.390.6101.4
S549.461.573.581.195.8107.0
S648.360.972.282.695.9105.3
S748.661.072.482.495.3105.3
表2  Ti-Ni预合金粉末和EBM 制备Ti-Ni合金样品的相变温度 (℃)
图5  EBM制备Ti-Ni合金样品的室温压缩应力-应变曲线
图6  EBM制备不同Ti-Ni合金样品的显微硬度及样品S5沿打印方向平面和打印平面上表面的显微硬度
图7  EBM制备不同Ti-Ni合金样品的显微组织
图8  EBM制备Ti-Ni合金样品S5的表面形貌、显微组织和EDS分析
图9  EBM制备Ti-Ni合金样品S5显微组织的TEM 像和SAED谱
图10  EBM 制备Ti-Ni合金样品的缺陷分析
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