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金属学报  2022, Vol. 58 Issue (7): 956-964    DOI: 10.11900/0412.1961.2021.00253
  研究论文 本期目录 | 过刊浏览 |
纳入残余应力时不同拘束下DMWJ的断裂行为
吴进1, 杨杰1(), 陈浩峰2
1.上海理工大学 能源与动力工程学院 上海 200093
2.Department of Mechanical & Aerospace Engineering, University of Strathclyde, Glasgow, G1 1XJ, UK
Fracture Behavior of DMWJ Under Different Constraints Considering Residual Stress
WU Jin1, YANG Jie1(), CHEN Haofeng2
1.School of Energy and Power Engineering, University of Shanghai for Science and Technology, Shanghai 200093, China
2.Department of Mechanical & Aerospace Engineering, University of Strathclyde, Glasgow, G1 1XJ, UK
引用本文:

吴进, 杨杰, 陈浩峰. 纳入残余应力时不同拘束下DMWJ的断裂行为[J]. 金属学报, 2022, 58(7): 956-964.
Jin WU, Jie YANG, Haofeng CHEN. Fracture Behavior of DMWJ Under Different Constraints Considering Residual Stress[J]. Acta Metall Sin, 2022, 58(7): 956-964.

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摘要: 

以核电安全端异种金属焊接接头(DMWJ)为研究对象,选用含中心裂纹三点弯曲(SENB)试样,分别在试样左右两面、上下两面、前后两面、左右上下前后六面施加不同载荷以在裂尖产生不同的应力,通过restart方法,将该应力作为残余应力引入SENB试样,系统研究考虑残余应力时不同拘束下DMWJ的断裂行为及残余应力与拘束效应的交互作用。结果表明:残余应力的变化对不同拘束下DMWJ的断裂行为有很大的影响。与低拘束试样相比,高拘束试样的J-R曲线对残余应力的变化更加敏感,这主要与裂尖的Mises应力和三向应力有关。残余应力对不同拘束下DMWJ J-R曲线的影响也与残余应力的方向相关。

关键词 残余应力拘束效应异种金属焊接接头断裂行为抗断裂设计    
Abstract

In nuclear power pressure vessels, dissimilar metal welded joints (DMWJs) are the weak link owing to their highly heterogeneous microstructure, mechanical, thermal, and fracture properties; and some defects that occur at different positions within the DMWJs. To ensure the safety of nuclear power pressure vessels, it is important to examine the fracture behavior of DMWJ in detail. In addition to residual stress, constraint is an important factor affecting the fracture behavior of DMWJ. To understand this behavior, both constraint and residual stress must be considered. In this work, taking nuclear safety and DMWJ as the research objects, three-point bending (SENB) specimens with a central crack were selected. Different loads were applied to different sides of the specimen to produce different stresses at the crack tip, such as left and right, up and down, front and back, and both six sides, and the stresses were introduced into the SENB specimen as the residual stress by restart method. The fracture behavior of DMWJ was then systematically studied under various constraints considering residual stresses and the interaction between residual stress and constraint. The results showed that the change in residual stress significantly influenced the fracture behavior of DMWJ under different constraints. In contrast to the DMWJ with low constraint, the J-R curve of the DMWJ with high constraint was more sensitive to the change in residual stress. The main cause was the Mises stress at the crack tip and the triaxial stress. The direction of residual stress also influenced the J-R curve.

Key wordsresidual stress    constraint effect    dissimilar metal welded joint    fracture behavior    anti-fracture design
收稿日期: 2021-06-18     
ZTFLH:  TH114  
基金资助:国家自然科学基金项目(51975378)
作者简介: 吴 进,男,1997年生,硕士生
图 1  52M镍基合金异种金属焊接接头
图2  A508/52Mb界面附近子区域的细分示意图
图3  SENB试样的取样与尺寸示意图
图4  有限元数值计算的2个步骤
图5  左右两面加载时不同拘束SENB试样的J-R曲线
图6  不同载荷所引起的不同拘束试样裂尖的Mises应力
Loading directiona / W = 0.2a / W = 0.7
S11S22S33S11S22S33
Left and right sides-250.336-101.749-139.374-648.487-413.334-415.037
Up and down sides51.29422.198-16.06574.55832.180-20.025
Front and back sides14.327-43.5098.3066.344-46.6793.897
Six sides-297.622-170.190-212.761-715.665-365.400-481.419
表1  不同面加载50 MPa时的裂尖三向应力 (MPa)
图7  预加载荷为1 MPa时不同拘束试样的裂尖应力场
图8  上下两面加载时a / W = 0.2和0.7拘束SENB试样的J-R曲线
图9  不同载荷所引起的不同拘束试样裂尖的Mises应力
图10  前后两面加载时a / W = 0.2和0.7拘束SENB试样的J-R曲线
图11  六面加载时a / W = 0.2和0.7拘束SENB试样的J-R曲线
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