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THREE DIMENSIONAL NUMERICAL SIMULATION OF SOLIDIFICATION MICROSTRUCTURE OF SINGLE PHASE ALLOY |
LIANG Zuojian; XU Qingyan; LI Jiarong; YUAN Hailong; LIU Shizhong; LIU Baicheng |
Department of Mechanical Engineering; Tsinghua University; Beijing 100084 |
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Cite this article:
LIANG Zuojian; XU Qingyan; LI Jiarong; YUAN Hailong; LIU Shizhong; LIU Baicheng. THREE DIMENSIONAL NUMERICAL SIMULATION OF SOLIDIFICATION MICROSTRUCTURE OF SINGLE PHASE ALLOY. Acta Metall Sin, 2004, 40(4): 439-444 .
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Abstract Based on the physical process of nucleation and growth of grains
and basic transfer equations such as heat and solute
transfer equations, a mathematical model for the three--dimensional
simulation of microstructure, microsegregation and free dendritic growth
of single phase alloys was developed. Many factors such as constitutional
undercooling, curvature undercooling and anisotropy, which have vital
influence on the evolution of microstructure, were considered in the
model. Simulated results show that the nucleation, growth, CET and
microstructure evolution of free dendritic crystal could be predicted
reasonably and the calculated results are coincident with actual phenomena.
Simulations of free dendritic growth indicate that the curvature
undercooling has a significant effect on the dendritic growth and final
microstructure pattern. The dendritic grain profiles, in which a great
number of regular and parallel secondary dendritic arms exist, tend to be
formed at high intensity of anisotropy. At the low intensity of anisotropy,
however, near octahedral grain profiles with small protuberances of surface
tend to be obtained. The existence of small molten pools in
interdendritic areas during solidification was confirmed by the simulated
results, which is helpful to understand the formation of microstructure
related defects such as microsegregation and microporosity.
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Received: 16 April 2003
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