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金属学报  2018, Vol. 54 Issue (11): 1653-1664    DOI: 10.11900/0412.1961.2018.00340
  材料与工艺 本期目录 | 过刊浏览 |
Inconel 718变形高温合金热加工组织演变与发展趋势
刘永长(), 张宏军, 郭倩颖, 周晓胜, 马宗青, 黄远, 李会军
天津大学材料科学与工程学院水利安全与仿真国家重点实验室 天津 300354
Microstructure Evolution of Inconel 718 Superalloy During Hot Working and Its Recent Development Tendency
Yongchang LIU(), Hongjun ZHANG, Qianying GUO, Xiaosheng ZHOU, Zongqing MA, Yuan HUANG, Huijun LI
State Key Lab of Hydraulic Engineering Simulation and Safety, School of Materials Science and Engineering, Tianjin University, Tianjin 300354, China
引用本文:

刘永长, 张宏军, 郭倩颖, 周晓胜, 马宗青, 黄远, 李会军. Inconel 718变形高温合金热加工组织演变与发展趋势[J]. 金属学报, 2018, 54(11): 1653-1664.
Yongchang LIU, Hongjun ZHANG, Qianying GUO, Xiaosheng ZHOU, Zongqing MA, Yuan HUANG, Huijun LI. Microstructure Evolution of Inconel 718 Superalloy During Hot Working and Its Recent Development Tendency[J]. Acta Metall Sin, 2018, 54(11): 1653-1664.

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摘要: 

本文首先针对Inconel 718合金的锻造工艺过程,较为系统地阐述了合金高温变形时的再结晶机制、晶粒长大、δ相形态控制以及存在的残余应力问题。基于选区激光熔化技术在航空发动机材料增材制造领域的潜在优势和应用前景,分析了选区激光熔化技术制造Inconel 718合金凝固组织和性能的各向异性,探讨了热处理工艺在消除有害相、改变组织结构及力学行为等方面的重要作用和局限性。结合高温服役过程的组织演变,分析了Inconel 718合金变形时涉及位错滑移、孪生、γ″相剪切方式的变形机制。最后,介绍了通过调整Inconel 718合金成分来改变强化相结构,从而进一步提高变形高温合金服役温度的有效尝试(如Allvac 718Plus合金的服役温度提高了55 ℃),指出了通过成分调整来获得热稳定性优异的γ″-γ'复合析出结构是新型变形镍基高温合金的重要发展方向。

关键词 Inconel 718合金再结晶选区激光熔化位错剪切机制γ″-γ'强化型合金;    
Abstract

Here some critical issues existed during forging process of Inconel 718 disks involving recrystallization mechanisms, grain growth, δ-phase morphology control and residual stress are explained. Based on the potential application prospect of selective laser melting in additive manufacture of aerocraft engine components, the specialized anisotropic microstructure and mechanical performance resulted from the rapid solidification process in selective laser melting are analyzed. Furthermore, the importance and difficulty of heat treatment in eliminating Laves-phase as well as tailoring substructure and related mechanical behavior are also discussed. The deformation mechanisms of Inconel 718 alloy at high temperature are illustrated in detail, comprising of dislocation planar slip, twinning and dislocation-shearing γ″ precipitates in complex modes. At last, a newly developed wrought nickel superalloy (Allvac 718Plus, with a increase in service temperature of 55 ℃ as compared to that of Inconel 718) is introduced, and some recent progresses aimed at modifying chemical compositions and phase compositions to improve service temperature on the basis of Inconel 718 alloy are also reviewed. The results indicate that the more stable γ″-γ' composite structure is important for the further design of next-generation wrought nickel superalloys.

Key wordsInconel 718 alloy    recrystallization    selective laser melting    dislocation-shearing mechanism    γ″-γ' strengthened superalloy;
收稿日期: 2018-07-23     
ZTFLH:  TG113.12  
基金资助:国家自然科学基金项目Nos.51474156、51604193和U1660201以及国家高技术研究发展计划项目No.2015AA042504
作者简介:

作者简介 刘永长,男,1971年生,教授

图1  Inconel 718合金的δ相锻造工艺示意图[23]
图2  再结晶组织对Inconel 718合金中δ相析出的影响[25]
图3  采用选区激光熔化(SLM)工艺成型Inconel 718合金的各向异性组织
Specimen ID SR/Q HIP/SC Homo/Q ST/Q Age 1 Age 2 UTS / MPa YS / MPa δ / %
554 - - - - 995.2±12.8 698.2±15.2 33.21±1.10
528 - - - - 720/8 - 1392.0±8.9 1204.1±8.6 17.32±0.71
527 - - - - 720/8 620/10 1739.5±17.7 1268.5±27.0 15.44±2.00
522 - - - 1010/1 720/8 620/10 1379.3±10.4 1237.8±13.4 19.49±0.54
553 1066/1.5 - - - - - 1171.4±12.8 859.5±22.9 34.34±1.52
515 1066/1.5 - - - 720/8 - 1330.8±21.4 1124.4±18.9 21.34±0.80
514 1066/1.5 - - - 720/8 620/10 1386.9±12.3 1200.6±9.5 20.78±0.25
509 1066/1.5 - - 1010/1 720/8 620/10 1390.2±8.1 1203.3±5.5 21.96±0.37
507 1066/1.5 1163/3 - 954/1 720/8 620/10 1384.7±6.2 1087.2±7.5 23.36±0.62
506 1066/1.5 1163/3 1163/1 954/1 720/8 620/10 1395.7±4.2 1110.9±7.4 23.61±0.36
表1  热处理工艺对SLM成型Inconel 718合金拉伸性能的影响[47]
Sample Building direction HT Creep test parameter Rupture time
h
Temperature / ℃ Stress / MPa
Sample 1 XY SRC 700 325 332
Sample 2 XY SRC 700 250 1201
Sample 3 Z SRC 700 325 712
Sample 4 Z SRC 700 250 2510
Sample 5 Z HT1 700 325 1012
Sample 6 Z HT2 700 325 1898
Sample 7 Z HT2 700 375 1143
表2  不同沉积方向和热处理工艺对SLM成型Inconel 718合金蠕变性能的影响[48]
图4  Inconel 718合金高温蠕变过程的基体变形特征
图5  Inconel 718合金高温蠕变时产生的孪晶
图6  Inconel 718合金组织中具有D022结构的γ"相
图7  Inconel 718合金组织中γ"和γ′相的位错剪切形貌
Alloy Cr Mo W Co Fe Nb Ti Al C P B Ni
718 18.1 2.9 - - 18 5.45 1.0 0.45 0.025 0.007 0.004 Bal.
718Plus 18.0 2.8 1 9 10 5.40 0.7 1.45 0.020 0.007 0.004 Bal.
表3  Allvac 718Plus高温合金与Inconel 718合金的名义成分对比[81]
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