Please wait a minute...
金属学报  2016, Vol. 52 Issue (4): 455-462    DOI: 10.11900/0412.1961.2015.00399
  论文 本期目录 | 过刊浏览 |
铸造镍基高温合金中初生MC碳化物的退化过程和机理*
孙文,秦学智,郭建亭,楼琅洪,周兰章
中国科学院金属研究所, 沈阳 110016
DEGENERATION PROCESS AND MECHANISM OF PRIMARY MC CARBIDES IN A CAST Ni-BASED SUPERALLOY
Wen SUN,Xuezhi QIN,Jianting GUO,Langhong LOU,Lanzhang ZHOU
Institute of Metal Research, Chinese Academy of Sciences, Shenyang 110016, China
引用本文:

孙文,秦学智,郭建亭,楼琅洪,周兰章. 铸造镍基高温合金中初生MC碳化物的退化过程和机理*[J]. 金属学报, 2016, 52(4): 455-462.
Wen SUN, Xuezhi QIN, Jianting GUO, Langhong LOU, Lanzhang ZHOU. DEGENERATION PROCESS AND MECHANISM OF PRIMARY MC CARBIDES IN A CAST Ni-BASED SUPERALLOY[J]. Acta Metall Sin, 2016, 52(4): 455-462.

全文: PDF(1328 KB)   HTML
摘要: 

采用OM, SEM和TEM及其HAADF模式下的元素面扫描, 研究了一种铸造镍基高温合金长期时效期间初生MC碳化物的分解反应过程、形式及机理.结果表明, 在长期时效过程中, 初生MC分解反应分为3个阶段: MC+γM6C + γ′, MC+γM6C + M23C6+γ′MC+γM6C + M23C6+η.HAADF模式下对分解区域进行元素面扫描, 浓度梯度显示初生MC分解实际上是元素在初生MC和γ基体之间的互扩散交流过程, 分解产物中的C主要来源于初生MC, Ni, Al和Cr来源于γ基体, 而Ti, W和Mo不仅源于γ基体也源于初生MC. 合金具有较高的Ti+Nb+Ta+Hf原子分数和(Ti+Nb+Ta+Hf)/Al原子比是初生MC分解过程中析出η相的必要条件, 而其析出的数量与初生MC的分解程度有关, 分解程度越高, 析出数量越大.

关键词 铸造镍基高温合金长期时效初生MC退化机制    
Abstract

Primary MC carbide is one of the most important phases in cast Ni-based superalloys. During long-term thermal exposure, the primary MC carbide is not stable and tends to degenerate, exhibiting various degeneration reactions, such as MC+γM6C+γ′, MC+γM6C + M23C6+ γ′ and MC+γM6C + M23C6+η. It is widely known that the degeneration of primary MC carbide has obvious influence on the microstructural evolutions of superalloys, including coarsening of γ′ phase, coarsening of grain boundaries and precipitation of topologically close-packed (TCP) phase, and consequently the mechanical properties of alloys. Much research work has focused on the degeneration mechanism of primary MC carbide during long-term thermal exposure, however, it is not very clear so far. In this work, a cast Ni-based superalloy is fabricated and thermally exposed at 850 ℃ for 500~10000 h in order to study the degeneration mechanism of primary MC carbide. The degeneration of primary MC carbide is observed by OM, SEM and TEM. High-angle annular dark field (HAADF) mode of TEM is used to clearly observe the degeneration of primary MC carbide and the element distribution in the degeneration areas. The results show that the primary MC degeneration is an inter-diffusion process which occurs between the primary carbide and the γ matrix. During the degeneration, C is released from the primary carbide, Ni, Al and Cr are provided by the γ matrix, while Ti, W and Mo come from both primary MC and γ matrix. The precipitation of η phase is determined by the atomic fraction of Ti+Nb+Ta+Hf and atomic ratio of (Ti+Nb+Ta+Hf)/Al and its amount is affected by the degeneration degree of primary MC carbide. The higher the degeneration degree, the larger the tendency for the precipitation of the η phase.

Key wordscast Ni-based superalloy    long-term thermal exposure    primary MC carbide    degeneration mechanism
收稿日期: 2015-07-17     
基金资助:*国家自然科学基金项目51001101和国家能源局项目NY20150102资助
图1  热处理态合金中初生MC碳化物的SEM像和EPMA分析
图2  热处理态合金中初生MC碳化物的SEM和TEM像
Phase Cr Fe Ni Mo W Al Ti Nb
MC 2.6 - 5.0 13.6 31.1 - 43.0 4.7
γ' 9.9 11.7 67.1 0.9 2.0 2.4 6.1 -
M6C 12.7 10.0 15.1 24.4 37.8 - - -
M23C6 68.7 3.2 5.0 10.6 12.6 - - -
η 4.5 2.7 68.5 1.5 1.0 3.9 17.0 0.9
表1  初生MC分解区域中各相的化学成分
图3  850 ℃时效1000 h合金中初生MC分解的BSE像、TEM像、HAADF像和M6C的EDS分析
图4  在850℃时效6000 h合金中初生MC的BSE像和EPMA分析
图5  在850 ℃时效10000 h合金中初生MC退化的SEM像、HAADF像和反应区中各相的SAED谱
图6  图5b Area 1中正在退化中的初生MC的HAADF像与周围γ基体之间的元素分布图
图7  图5b Area 2中正在退化中的初生MC与周围γ基体之间的元素分布图
Alloy
Atomic fraction / % Atomic ratio of (Ti+Nb+Ta+Hf)/Al η phase precipitation D
Al Ti Nb Ta Hf Ti+Nb+Ta+Hf
K444 6.80 5.50 0.12 - 0.13 5.75 0.85 Yes High
K446 3.46 2.92 0.69 - - 3.61 1.04 No Low
K452 5.22 4.11 0.15 - - 4.26 0.82 Yes High
K465 11.89 3.41 0.69 - - 4.10 0.35 No Low
GTD-111 6.66 5.69 0.01 0.90 - 6.60 0.99 Yes High
IN738 7.32 3.91 0.74 0.38 - 5.03 0.69 Yes High
A0[20] 3.60 3.03 0.72 - - 3.75 1.04 No Low
Present alloy 3.92 4.23 0.06 - - 4.29 1.10 Yes High
A7[20] 4.12 4.15 0.07 - - 4.22 1.02 Yes High
A8[20] 3.88 4.04 0.07 - - 4.10 1.06 Yes High
表2  镍基高温合金的化学成分与初生MC退化及η相析出的关系
[1] Tin S, Pollock T M.Mater Sci Eng, 2003; A348: 111
[2] Chen Q Z, Kong Y H, Jones C N, Knowles D M.Scr Mater, 2004; 51: 150
[3] Chen Q Z, Jones C N, Knowles D M.Scr Mater, 2002; 47: 669
[4] Bae J S, Lee J H, Kim S S, Jo C Y.Scr Mater, 2001; 45: 03
[5] Fernandaz R, Lecomte J C, Kattamis T E.Metall Trans, 1978; 91A: 381
[6] Liu L, Sommer F, Fu H Z.Scr Metall Mater, 1994; 30: 587
[7] Chen Q Z, Jones C N, Knowles D M.Acta Mater, 2002; 50: 1095
[8] Goswami T.Int J Fatigue, 1999; 21: 55
[9] Pedron J P, Pineau A.Mater Sci Eng, 1982; A56: 143
[10] Reuchet J, Remy L.Mater Sci Eng, 1983; A58: 33
[11] Wang J, Zhou L Z, Sheng L Y, Guo J T.Mater Des, 2012; 39: 55
[12] Collins H E.Trans ASM, 1969; 62: 82
[13] Wang J, Zhou L Z, Qin X Z, Sheng L Y, Hou J S, Guo J T.Mater Sci Eng, 2012; A533: 14
[14] Qin X Z, Guo J T, Yuan C, Hou J S, Ye H Q.Mater Sci Eng, 2012; A543: 121
[15] Qin X Z, Guo J T, Yuan C, Chen C L, Hou J S, Ye H Q.Mater Sci Eng, 2008; A485: 74
[16] Yang J X, Zheng Q, Sun X F, Guan H R, Hu Z Q.Mater Sci Eng, 2006; A429: 341
[17] Yang J X, Zheng Q, Sun X F, Guan H R, Hu Z Q.J Mater Sci, 2006; 41: 6476
[18] Choi B G, Kim I S, Kim D H, Jo C Y.Mater Sci Eng, 2008; A478: 329
[19] Lvov G, Levit V I, Kaufman M J.Mater Trans, 2004; 35A: 1669
[20] Sun W, Qin X Z, Guo Y A, Guo J T, Zhou L Z, Lou L H.Mater Des, 2015; 69: 81
[21] Liu L R, Jin T, Zhao N R, Wang Z H, Sun X F, Guan H R.Mater Sci Eng, 2003; A361: 191
[22] Koul A K, Castillo R.Metall Trans, 1988; 19A: 2049
[23] Sun W, Qin X Z, Guo Y A, Guo J T, Zhou L Z, Lou L H.Acta Metall Sin, 2014; 50: 744
[23] (孙文, 秦学智, 郭永安, 郭建亭, 周兰章, 楼琅洪. 金属学报, 2014; 50: 744)
[24] Zheng L, Cu C Q, Zheng Y R.Scr Mater, 2004; 50: 435
[25] Liu L R, Jin T, Zhao N R, Sun X F, Guan H R, Hu Z Q.Mater Lett, 2003; 57: 4540.
[26] Liu L R.PhD Dissertation, Institute of Metal Research, Chinese Academy of Sciences, Shenyang, 2004
[26] (刘丽荣. 中国科学院金属研究所博士学位论文, 沈阳, 2004)
[27] Starink M J, Cama H, Thomson R C.Scr Mater, 1998; 38: 73
[28] Zheng L.Scr Mater, 2005; 53: 943
[29] Zheng Y R, Li S S, Zheng L, Han Y F.In: Reed R C, Green K A, Caron P, Gabb T P, Fahrmann M G, Huron E S, Woodard S A eds., Superalloys 2008, Warrendale: TMS, 2008: 743
[30] Watanabe M, Horita Z, Sano T, Nemoto M.Acta Metall, 1994; 42: 3381.
[31] Cui C Y, Gu Y F, Harada H, Ping D H, Sato A.Metall Mater Trans, 2006; 37A: 3183
[32] Cui C Y, Gu Y F, Harada H, Ping D H, Fukuda T.Mater Sci Eng, 2008; A485: 651
[33] Bouse G K.In: Kissinger R D, Deye D J, Anton D L, Cete A D, Nathal M V, Pollock T M, Woodford D A eds., Superalloys 1996,Warrendale: TMS, 1996: 163
[34] Seo S M, Kim I S, Lee J H, Jo C Y, Miyahara H, Ogi K.Metall Mater Trans, 2007; 38A: 883
[35] Wang J. Master Thesis, Institute of Metal Research, Chinese Academy of Sciences, Shenyang, 2011
[35] (王建. 中国科学院金属研究所硕士学位论文, 沈阳, 2011)
[1] 张雷雷, 陈晶阳, 汤鑫, 肖程波, 张明军, 杨卿. K439B铸造高温合金800℃长期时效组织与性能演变[J]. 金属学报, 2023, 59(9): 1253-1264.
[2] 梁凯, 姚志浩, 谢锡善, 姚凯俊, 董建新. 新型耐热合金SP2215组织与性能的关联性[J]. 金属学报, 2023, 59(6): 797-811.
[3] 黄太文,卢晶,许瑶,王栋,张健,张家晨,张军,刘林. ReTa对抗热腐蚀单晶高温合金900 ℃长期时效组织稳定性的影响[J]. 金属学报, 2019, 55(11): 1427-1436.
[4] 张宇, 王清, 董红刚, 董闯, 张洪宇, 孙晓峰. 基于团簇模型设计的镍基单晶高温合金(Ni, Co)-Al-(Ta, Ti)-(Cr, Mo, W)及其在900 ℃下1000 h的长期时效行为[J]. 金属学报, 2018, 54(4): 591-602.
[5] 侯介山,郭建亭,袁超,周兰章. 一种抗热腐蚀铸造镍基高温合金中σ相的析出及回溶*[J]. 金属学报, 2016, 52(2): 168-176.
[6] 安金岚,王磊,刘杨,胥国华,赵光普. 长期时效对GH4169合金组织演化及低周疲劳行为的影响*[J]. 金属学报, 2015, 51(7): 835-843.
[7] 郝宪朝,张龙,熊超,马颖澈,刘奎. 760 ℃长期时效对一种Ni-Cr-W-Fe合金组织和力学性能的影响*[J]. 金属学报, 2015, 51(7): 807-814.
[8] 孙文, 秦学智, 郭建亭, 楼琅洪, 周兰章. (W+Mo)/Cr比对铸造镍基高温合金时效组织和持久性能的影响[J]. 金属学报, 2015, 51(1): 67-76.
[9] 孙文, 秦学智, 郭永安, 郭建亭, 楼琅洪, 周兰章. Nb/Ti比对铸造镍基高温合金长期时效组织演化的影响*[J]. 金属学报, 2014, 50(6): 744-752.
[10] 谭梅林, 王常帅, 郭永安, 郭建亭, 周兰章. Ti/Al比对GH984G合金长期时效过程中γ′沉淀相粗化行为及拉伸性能的影响[J]. 金属学报, 2014, 50(10): 1260-1268.
[11] 刘锦溪,张继祥,陆燕玲,李肖科,李志军,周兴泰. 长期时效对C276合金组织和力学性能的影响[J]. 金属学报, 2013, 49(6): 763-768.
[12] 曾强,燕平,邵冲,赵京晨,韩凤奎,张龙飞. K480铸造镍基高温合金900 ℃高温时效过程中晶界粗化行为研究[J]. 金属学报, 2013, 49(1): 63-70.
[13] 刘杨 王磊 何思斯 冯飞 吕旭东 张北江. 长期时效对GH4169合金动态拉伸变形行为的影响[J]. 金属学报, 2012, 48(1): 49-55.
[14] 秦学智 郭建亭 袁超 侯介山 叶恒强. 两种铸造镍基高温合金在长期时效期间的微观组织和力学性能演变[J]. 金属学报, 2010, 46(2): 213-220.
[15] 侯介山; 郭建亭; 周兰章; 叶恒强 . K44镍基高温合金长期时效过程中γ'相粗化对拉伸性能的影响[J]. 金属学报, 2006, 42(5): 481-486 .