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Acta Metall Sin  2010, Vol. 46 Issue (2): 184-188    DOI: 10.3724/SP.J.1037.2009.00474
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EFFECT OF MICROSTRUCTURES ON STRAIN HARDENING EXPONENT PREDICTION OF CAST ALUMINUM ALLOY
MO Defeng1; HE Guoqiu1; HU Zhengfei1; LIU Xiaoshan1; ZHANG Weihua2
1.School of Materials Science and Engineering; Tongji University; Shanghai 200092
2.State Key Laboratory of Traction Power; Southwest Jiaotong University; Chengdu 610031
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Abstract  

Strain hardening exponent (n) of a material is an important parameter reflecting its hardening property whose determination is of great importance. It has a widely application in material scientific research and engineering fields such as fatigue life prediction, stress–concentration–factor calculation, etc.. The value of strain hardening exponent varies with their microstructures in cast aluminum alloys, but a few theoretical and experimental investigations have been reported to understand the effects of the microstructural parameters on the strain hardening exponent in these alloys till now. In the present study, the influence of secondary dendrite arm spacing (SADS), aspect ratio and volume fraction of particles on internal stress in aluminum alloys were discussed, and a quantitative prediction of strain hardening exponnt was established on the basis of Hollomon and internal stress equations. It shows tat the strain hardening exponent represents their hardening ability in relatively large plastic deformation (larger than the upper limit for the no plastic relaxation regime). A new microstructural hardening parameter relatively to strain hardening exponent was defined. Besides, a group of A319 cast aluminum alloys with microstructural heterogeneities were tested. The calculated strain hardening exponents are in agreement with the experimental ones in A319 alloy as well as in some commonly used cast aluminum alloys. For the same grade of alloys, the microstructural hardening parameter and strain hardening exponent are quite sensitive to SDAS and particle aspect ratio while the influence of volume fraction of particles is reltivey little. As the values of SDAS and aspect ratio of particles increse, the vlue of te strain harening exponent decreases. A lier reltionship between microstructural hardeig parameter and strain hardening exponent was proposd. For A319 and A356/57 alloys, the optimum correctin coefficients are 0.17 and 0.11, respectively, and the mean prediction error of n is only bout 10%.

Key words:  cast aluminum alloy      strain hardening exponent      microstuctural hardening parameter      microstructure     
Received:  13 July 2009     
Fund: 

Supported by National Natural Science Foundation of China (No.50771073) and National Basic Research Program of China (No.2007CB714705)

Corresponding Authors:  HE Guoqiu     E-mail:  modefeng@163.com

Cite this article: 

MO Defeng HE Guoqiu HU Zhengfei LIU Xiaoshan ZHANG Weihua. EFFECT OF MICROSTRUCTURES ON STRAIN HARDENING EXPONENT PREDICTION OF CAST ALUMINUM ALLOY. Acta Metall Sin, 2010, 46(2): 184-188.

URL: 

https://www.ams.org.cn/EN/10.3724/SP.J.1037.2009.00474     OR     https://www.ams.org.cn/EN/Y2010/V46/I2/184

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