超声冲击对增材制造组织改善及强化机理影响的研究进展

doi:10.11900/0412.1961.2022.00542

金属学报

2024, Vol. 60

Issue (3): 273-286 DOI: 10.11900/0412.1961.2022.00542

综述

本期目录 | 过刊浏览

超声冲击对增材制造组织改善及强化机理影响的研究进展

孙徕博¹^,², 黄陆军², 黄瑞生¹(

), 徐锴¹, 武鹏博¹, 龙伟民³, 姜风春⁴, 方乃文¹

¹中国机械总院集团哈尔滨焊接研究所有限公司哈尔滨 150028
²哈尔滨工业大学材料科学与工程学院哈尔滨 150001
³郑州机械研究所有限公司新型钎焊材料与技术国家重点实验室郑州 450001
⁴哈尔滨工程大学烟台研究院烟台 264000

Progress in the Effect of Ultrasonic Impact Treatment on Microstructure Improvement and Strengthening Mechanism in Additive Manufacturing

SUN Laibo¹^,², HUANG Lujun², HUANG Ruisheng¹(

), XU Kai¹, WU Pengbo¹, LONG Weimin³, JIANG Fengchun⁴, FANG Naiwen¹

¹Harbin Welding Institute Limited Company, China Academy of Machinery Science and Tecchnology Group, Harbin 150028, China
²School of Materials Science and Engineering, Harbin Institute of Technology, Harbin 150001, China
³State Key Laboratory of New Brazing Materials and Technology, Zhengzhou Research Institute of Mechanical Engineering Co. Ltd., Zhengzhou 450001, China
⁴Yantai Research Institute of Harbin Engineering University, Yantai 264000, China

引用本文:

孙徕博, 黄陆军, 黄瑞生, 徐锴, 武鹏博, 龙伟民, 姜风春, 方乃文. 超声冲击对增材制造组织改善及强化机理影响的研究进展[J]. 金属学报, 2024, 60(3): 273-286.
Laibo SUN, Lujun HUANG, Ruisheng HUANG, Kai XU, Pengbo WU, Weimin LONG, Fengchun JIANG, Naiwen FANG. Progress in the Effect of Ultrasonic Impact Treatment on Microstructure Improvement and Strengthening Mechanism in Additive Manufacturing[J]. Acta Metall Sin, 2024, 60(3): 273-286.

全文: PDF(4515 KB) HTML

摘要:

增材制造作为一种快速发展的先进技术已在制造业领域得到广泛应用，但在金属制件增材制造过程中存在的晶粒粗大、组织方向性明显等问题制约了该技术的发展。超声冲击处理作为一种强化手段，因其能够有效改善增材制造金属制件应力状态、细化组织并提高其综合性能等特点而得到认可。本文从超声冲击在金属增材制造过程中对组织的作用机制和强化机理出发，总结了基于表面塑性变形实现增材制造强化的理论观点及局限性，阐述了超声冲击和增材制造复合作用下的组织细化机理和柱状晶向等轴晶转变机制，最后提出了超声冲击辅助金属增材制造强化理论建立过程中仍需进行深入研究的问题及建议。

关键词 ：超声冲击处理, 增材制造, 强化机制, 组织转变机理

Abstract：

Additive manufacturing (AM) is a rapidly developing technology that has found widespread use in the manufacturing industry. However, the application with high performance and stability requirements is constrained by its coarse microstructure, which exhibits obvious directionality during the deposition of metal parts. Ultrasonic impact treatment (UIT) has been recognized as an effective strengthening method that can improve the stress state, refine the microstructure, and enhance the overall performance of metal parts fabricated via AM. This paper summarizes the theoretical views and limitations of UIT strengthening regarding surface plastic deformation. Additionally, it elaborates on the mechanism of microstructure refinement and the transformation of columnar dendrites to equiaxed dendrites, influenced by the combined effect of UIT and AM. Finally, the paper outlines the problems and suggestions related to strengthening theory that require further investigation in the process of UIT-assisted AM.

Key words： ultrasonic impact treatment additive manufacturing strengthening mechanism microstructure transformation mechanism

收稿日期: 2022-10-25

ZTFLH:

TG444

基金资助:国家重点研发计划项目(2021YFB3401100);黑龙江省头雁行动计划-能源装备先进焊接技术创新团队项目(201916120);新型钎焊材料与技术国家重点实验室开放课题项目(SKLABFMT202005);中国机械科学研究总院集团有限公司高端人才项目(202210109)

通讯作者: 黄瑞生，huangrs8@163.com，主要从事激光焊、特种弧焊以及先进增材制造技术研究及工程应用

Corresponding author: HUANG Ruisheng, professor, Tel: 13936168723, E-mail: huangrs8@163.com

作者简介: 孙徕博，男，1984年生，高级工程师，博士

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图1 超声冲击处理(UIT)工作原理[36]及过程能量转换[37]示意图

图2 超声冲击作用下SMA490BW钢组织演变及其示意图[41]

图3 Ti-6Al-4V合金超声处理前后的宏观组织及其示意图，基于表面塑性变形的超声冲击强化增材制造作用原理示意图[50]

图4 Inconel 718合金不同处理条件下激光金属沉积(LMD)制件组织EBSD对比结果[56]

图5 Inconel 718合金超声冲击前后LMD层间组织对比图[66]

图6 Inconel 718合金超声冲击前后在不同固溶温度下的组织变化对比[66]

图7 低碳钢超声冲击前后典型区域晶界分布对比[76]

图8 超声冲击强化增材制造过程中组织演变示意图[76]

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