Effect of Cr Addition on the Corrosion Behavior of Twinning-Induced Plasticity Steel
SI Yongli1,2, XUE Jintao1,2, WANG Xingfu1, LIANG Juhua1, SHI Zimu1, HAN Fusheng1()
1Institute of Solid State Physics, Hefei Institutes of Physical Science, Chinese Academy of Sciences, Hefei 230031, China 2Science Island Branch, Graduate School of University of Science and Technology of China, Hefei 230026, China
Cite this article:
SI Yongli, XUE Jintao, WANG Xingfu, LIANG Juhua, SHI Zimu, HAN Fusheng. Effect of Cr Addition on the Corrosion Behavior of Twinning-Induced Plasticity Steel. Acta Metall Sin, 2023, 59(7): 905-914.
High-Mn austenitic Fe-Mn-C twinning-induced plasticity (TWIP) steels are prospective candidates in many industrial fields, owing to their excellent mechanical properties. However, these steels show poor corrosion resistance, which affects their performance and prevents their applications particularly in aqueous environment. In this study, an effective way to improve the corrosion resistant property of TWIP steels was described by understanding the corrosion behavior of TWIP steel that was alloyed with Cr. A series of Fe-25Mn-xCr-0.3C (x = 0, 3, 6, 9, and 12, mass fraction, %) TWIP steels were prepared in a vacuum arc melting furnace using high purity raw materials (≥ 99.8%). Thereafter, the resulting steels were solution treated at 1200oC for 2 h under an argon atmosphere. The effect of Cr addition on the corrosion behavior of the prepared TWIP steels was investigated using various analytical techniques including XRD, potentiodynamic polarization, electrochemical impedance spectroscopy, and XPS. XRD results showed that the TWIP steels with Cr content that ranged from 3% to 12% retained their single austenite phase. Moreover, increasing the concentration of Cr in the alloys substantially increased and decreased the corrosion potential and corrosion current density, respectively. These resulted in an improvement in the corrosion resistant property of the alloys, which was verified by the increase in the charge transfer resistance found in the Nyquist plots. Meanwhile, XPS results revealed that the prepared quasi-passive oxide film was composed of FeO, Fe2O3, FeOOH, MnO, MnO2, Cr2O3, and Cr(OH)3. Furthermore, these results showed the progressive enrichment of Cr oxides and decrease of both Fe and Mn oxides in the outermost oxide as the Cr content was increased. The improved corrosion resistance of the prepared TWIP steels was caused by the protective Cr oxide film.
Fund: National Natural Science Foundation of China(51701206);National Natural Science Foundation of China(51671187);Foundation of President of Hefei Institutes of Physical Science, Chinese Academy of Sciences(YZJJ201703)
Corresponding Authors:
HAN Fusheng, professor, Tel: (0551)65591435, E-mail: fshan@issp.ac.cn
Table 1 Chemical compositions of twinning-induced plasticity (TWIP) steel samples
Fig.1 XRD spectra of TWIP steel samples with different Cr contents
Fig.2 OM image of 12Cr sample
Fig.3 Potentiodynamic polarization curves of TWIP steel samples with different Cr contents (i—current density)
Sample
Ecorr / mV
icorr / (10-6 A·cm-2)
0Cr
-818
1.5810
3Cr
-487
0.4701
6Cr
-468
0.4189
9Cr
-261
0.2244
12Cr
-223
0.0764
Table 2 Characteristic electrochemical parameters based on the potentiodynamic polarization curves
Fig.4 Nyquist plots of TWIP steel samples in 3.5%NaCl solution at room temperature (a) and locally enlarged Nyquist spectra of 0Cr, 3Cr, and 6Cr samples in Fig.4a (b) (Z'—real part of the im-pedance, Z''—imaginary part of the impedance)
Fig.5 Bode plots of TWIP steel samples in 3.5%NaCl solution at room temperature (|Z|—magnitude of the impedance)
Fig.6 Comparisons of experimental impedance and calculated impedance using K-K transforms for 0Cr sample in 3.5%NaCl solution (a) Z' (b) -Z"
Fig.7 Comparisons of experimental impedance and calculated impedance using K-K transforms for 12Cr sample in 3.5%NaCl solution (a) Z' (b) -Z"
Fig.8 Equivalent electrical circuit used to fit the impedance data of samples (CPE—constant phase angle element, Rs—solution resistance, Rct—charge transfer resistance)
Sample
Rs
Rs error
CPE
Rct
Rct error
χ2
Ω·cm2
%
Y0 / (10-4 S·cm-2·s n )
Y0 error / %
n
n error / %
Ω·cm2
%
10-3
0Cr
12.32
1.022
11.510
2.578
0.9432
0.860
507
2.563
4.470
3Cr
12.04
0.489
6.031
1.107
0.8240
0.337
1099
1.146
0.799
6Cr
10.94
0.569
2.538
1.207
0.7880
0.308
1585
0.982
0.818
9Cr
13.22
1.105
0.961
1.773
0.8466
0.428
8570
2.265
3.080
12Cr
10.70
0.514
1.028
0.728
0.8639
0.179
14490
1.349
0.682
Table 3 Fitting results of samples based on the EIS data and the model in Fig.8
Fig.9 OM (a1-e1) and SEM (a2-e2) images showing the surface morphologies after the potentiostatic polarization tests for 0Cr (a1, a2), 3Cr (b1, b2), 6Cr (c1, c2), 9Cr (d1, d2), and 12Cr (e1, e2) samples
Fig.10 XPS of 0Cr (a), 3Cr (b), and 6Cr (c) TWIP steel samples
Fig.11 XPS of 9Cr (a) and 12Cr (b) TWIP steel samples
Fig.12 Cationic fractions in surface film of samples based on the XPS results
1
Kim S H, Kim H, Kim N J. Brittle intermetallic compound makes ultrastrong low-density steel with large ductility [J]. Nature, 2015, 518: 77
doi: 10.1038/nature14144
2
De Cooman B C, Estrin Y, Kim S K. Twinning-induced plasticity (TWIP) steels [J]. Acta Mater., 2018, 142: 283
doi: 10.1016/j.actamat.2017.06.046
3
Chen L Q, Zhao Y, Qin X M. Some aspects of high manganese twinning-induced plasticity (TWIP) steel, a review [J]. Acta Metall. Sin. (Engl. Lett.), 2013, 26: 1
doi: 10.1007/s40195-012-0501-x
4
Idrissi H, Renard K, Schryvers D, et al. On the relationship between the twin internal structure and the work-hardening rate of TWIP steels [J]. Scr. Mater., 2010, 63: 961
doi: 10.1016/j.scriptamat.2010.07.016
5
Steinmetz D R, Jäpel T, Wietbrock B, et al. Revealing the strain-hardening behavior of twinning-induced plasticity steels: Theory, simulations, experiments [J]. Acta Mater., 2013, 61: 494
doi: 10.1016/j.actamat.2012.09.064
6
Bouaziz O, Allain S, Scott C. Effect of grain and twin boundaries on the hardening mechanisms of twinning-induced plasticity steels [J]. Scr. Mater., 2008, 58: 484
doi: 10.1016/j.scriptamat.2007.10.050
7
Grässel O, Frommeyer G. Effect of martensitic phase transformation and deformation twinning on mechanical properties of Fe-Mn-Si-Al steels [J]. Mater. Sci. Technol., 1998, 14: 1213
doi: 10.1179/mst.1998.14.12.1213
8
Jeong K, Jin J E, Jung Y S, et al. The effects of Si on the mechanical twinning and strain hardening of Fe-18Mn-0.6C twinning-induced plasticity steel [J]. Acta Mater., 2013, 61: 3399
doi: 10.1016/j.actamat.2013.02.031
9
Lan P, Tang H Y, Zhang J Q. Hot ductility of high alloy Fe-Mn-C austenite TWIP steel [J]. Mater. Sci. Eng., 2016, A660: 127
10
Yang H K, Zhang Z J, Zhang Z F. Comparison of work hardening and deformation twinning evolution in Fe-22Mn-0.6C-(1.5Al) twinning-induced plasticity steels [J]. Scr. Mater., 2013, 68: 992
doi: 10.1016/j.scriptamat.2013.02.060
11
Saeed-Akbari A, Imlau J, Prahl U, et al. Derivation and variation in composition-dependent stacking fault energy maps based on subregular solution model in high-manganese steels [J]. Metall. Mater. Trans., 2009, 40A: 3076
12
Allain S, Chateau J P, Bouaziz O, et al. Correlations between the calculated stacking fault energy and the plasticity mechanisms in Fe-Mn-C alloys [J]. Mater. Sci. Eng., 2004, A387-389: 158
13
Chang S C, Weng W H, Chen H C, et al. The cavitation erosion of Fe-Mn-Al alloys [J]. Wear, 1995, 181-183: 511
14
Tuan Y H, Wang C S, Tsai C Y, et al. Corrosion behaviors of austenitic Fe-30Mn-7Al-xCr-1C in 3.5%NaCl solution [J]. Mater. Chem. Phys., 2009, 114: 595
doi: 10.1016/j.matchemphys.2008.10.009
15
Fajardo S, Llorente I, Jiménez J A, et al. Effect of Mn additions on the corrosion behaviour of TWIP Fe-Mn-Al-Si austenitic steel in chloride solution [J]. Corros. Sci., 2019, 154: 246
doi: 10.1016/j.corsci.2019.04.026
16
Moon K M, Kim D A, Kim Y H, et al. Effect of Mn content on corrosion characteristics of lean Mn TWIP steel [J]. Int. J. Mod. Phys., 2018, 32B: 1840083
17
Yuan X Y, Chen L Q. Effect of grain and grain boundary features on anti-corrosion ability of a high manganese austenitic TWIP steel [J]. Acta Metall. Sin., 2016, 52: 1345
Wang K, Wei A P, Tong X, et al. Improvement of the anti-corrosion property of twinning-induced plasticity steel by twin-induced grain boundary engineering [J]. Mater. Lett., 2018, 211: 118
doi: 10.1016/j.matlet.2017.09.102
19
Wang W, Wang D, Han F S. Improvement of corrosion resistance of twinning-induced plasticity steel by hot-dipping aluminum with subsequent thermal diffusion treatment [J]. Mater. Lett., 2019, 248: 60
doi: 10.1016/j.matlet.2019.04.001
20
Peng S, Xie S K, Lu J T, et al. Surface characteristics and corrosion resistance of spangle on hot-dip galvanized coating [J]. J. Alloys Compd., 2017, 728: 1002
doi: 10.1016/j.jallcom.2017.09.091
21
Yuan X Y, Zhao Y, Li X, et al. Effect of Cr on mechanical properties and corrosion behaviors of Fe-Mn-C-Al-Cr-N TWIP steels [J]. J. Mater. Sci. Technol., 2017, 33: 1555
doi: 10.1016/j.jmst.2017.08.004
22
Wang C J, Chang Y C. NaCl-induced hot corrosion of Fe-Mn-Al-C alloys [J]. Mater. Chem. Phys., 2002, 76: 151
doi: 10.1016/S0254-0584(01)00515-6
23
Xu L N, Wang B, Zhu J Y, et al. Effect of Cr content on the corrosion performance of low-Cr alloy steel in a CO2 environment [J]. Appl. Surf. Sci., 2016, 379: 39
doi: 10.1016/j.apsusc.2016.04.049
24
Xu L N, Wang B, Lu M X. Corrosion behavior of 6.5%Cr steel in high temperature and high pressure CO2 environment [J]. Acta Metall. Sin., 2016, 52: 672
Ha H Y, Jang M H, Lee T H. Influences of Mn in solid solution on the pitting corrosion behaviour of Fe-23wt%Cr-based alloys [J]. Electrochim. Acta, 2016, 191: 864
doi: 10.1016/j.electacta.2016.01.118
26
Lee S, Lee C Y, Lee Y K. Schaeffler diagram for high Mn steels [J]. J. Alloys Compd., 2015, 628: 46
doi: 10.1016/j.jallcom.2014.12.134
27
Witusiewicz V T, Sommer F, Mittemeijer E J. Reevaluation of the Fe-Mn phase diagram [J]. J. Phase Equilib. Diffus., 2004, 25: 346
doi: 10.1007/s11669-004-0152-3
Bastidas J M, Polo J L, Torres C L, et al. A study on the stability of AISI 316L stainless steel pitting corrosion through its transfer function [J]. Corros. Sci., 2001, 43: 269
doi: 10.1016/S0010-938X(00)00082-2
30
Macdonald D D. Reflections on the history of electrochemical impedance spectroscopy [J]. Electrochim. Acta, 2006, 51: 1376
doi: 10.1016/j.electacta.2005.02.107
31
Park K, Kwon H. Effects of Mn on the localized corrosion behavior of Fe-18Cr alloys [J]. Electrochim. Acta, 2010, 55: 3421
doi: 10.1016/j.electacta.2010.01.006
32
Pardo A, Merino M C, Coy A E, et al. Effect of Mo and Mn additions on the corrosion behaviour of AISI 304 and 316 stainless steels in H2SO4 [J]. Corros. Sci., 2008, 50: 780
doi: 10.1016/j.corsci.2007.11.004
33
Ye W, Li Y, Wang F H. Effects of nanocrystallization on the corrosion behavior of 309 stainless steel [J]. Electrochim. Acta, 2006, 51: 4426
doi: 10.1016/j.electacta.2005.12.034
34
Miranda D A, Jaimes S A, Bastidas J M. Assessment of carbon steel microbiologically induced corrosion by electrical impedance spectroscopy [J]. J. Solid State Electrochem., 2014, 18: 389
doi: 10.1007/s10008-013-2262-5
35
Fajardo S, Bastidas D M, Criado M, et al. Electrochemical study on the corrosion behaviour of a new low-nickel stainless steel in carbonated alkaline solution in the presence of chlorides [J]. Electrochim. Acta, 2014, 129: 160
doi: 10.1016/j.electacta.2014.02.107
36
Abreu C M, Cristóbal M J, Losada R, et al. Long-term behaviour of AISI 304L passive layer in chloride containing medium [J]. Electrochim. Acta, 2006, 51: 1881
doi: 10.1016/j.electacta.2005.06.040
37
Yang X J, Yang Y, Sun M H, et al. A new understanding of the effect of Cr on the corrosion resistance evolution of weathering steel based on big data technology [J]. J. Mater. Sci. Technol., 2022, 104: 67
doi: 10.1016/j.jmst.2021.05.086