Architecture Design Strategies and Strengthening-Toughening Mechanisms of Metal Matrix Composites

doi:10.11900/0412.1961.2022.00355

Acta Metall Sin

2022, Vol. 58

Issue (11): 1416-1426 DOI: 10.11900/0412.1961.2022.00355

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Architecture Design Strategies and Strengthening-Toughening Mechanisms of Metal Matrix Composites

FAN Genlian, GUO Zhiqi, TAN Zhanqiu, LI Zhiqiang(

)

State Key Laboratory of Metal Matrix Composites, Shanghai Jiao Tong University, Shanghai 200240, China

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FAN Genlian, GUO Zhiqi, TAN Zhanqiu, LI Zhiqiang. Architecture Design Strategies and Strengthening-Toughening Mechanisms of Metal Matrix Composites. Acta Metall Sin, 2022, 58(11): 1416-1426.

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Abstract

The mechanical properties of metal matrix composites depend on not only the content of the reinforcements but also the composite architecture (shape, size, and spatial distribution). This paper focuses on the heterogeneous architecture design of metal matrix composites, including the heterogeneous architecture design of reinforcements and the intrinsic heterogeneous design of the matrix. In addition, it summarizes the development process of scale refinement, size quantification, and structural parameter diversification of metal matrix composite architecture design. The future development direction of architectural composite and the strengthening and toughing design of metal matrix composites based on the energy dissipation theory is also proposed.

Key words: metal matrix composite strengthening and toughening heterogeneous architecture energy dissipation

Received: 27 July 2022

ZTFLH:

TG148

Fund: National Natural Science Foundation of China(52192592);National Natural Science Foundation of China(52192595);National Natural Science Foundation of China(52171143);National Natural Science Foundation of China(51871149)

About author: LI Zhiqiang, professor, Tel: (021)34202749, E-mail: lizhq@sjtu.edu.cn

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	Genlian FAN
	Zhiqi GUO
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https://www.ams.org.cn/EN/10.11900/0412.1961.2022.00355 OR https://www.ams.org.cn/EN/Y2022/V58/I11/1416

Fig.1 Illustration of the typical heterogeneous architecture design in metal matrix composites: laminate architecture, multicore architecture, gradient architecture, network architecture, micro-nano hybrid architecture, brick-mortar architecture, gradient grain size, and bi-/multi- modal grains

Fig.2 Size-matching design and cooperative dispersion of micron particles and nanoparticles in the micro-nano hybrid architecture
(a-c) illustration of the micro-nano hybrid architecture^[43]
(d) multi-step ball milling and powder assembly route to fabricate (B₄Cp + Al₂O₃np)/Al^[43]
(e) fabricate SiCp (CNT)/6061 composite by in-situ growing CNTs on SiC particles (CNT—carbon nanotube, CVD—chemical vapor deposition)^[46]

Fig.3 Structure optimization of bimodal grain architecture based on interface affected zone (IAZ) theory and elastoplastic fracture mechanics
(a-c) bimodal microstructure of CNT/5083Al (a); best strength and ductility combination is obtained when the size of the coarse-grain (CG) zone approaches to about double of that of IAZ (b, c)^[60] (d-f) bimodal microstructure of CNT/2009Al (d), and schematic of toughening mechanism in heterogeneous materials: stress concentration at the micro-crack tip induced plastic zone in coarse grain and crack blunting by joint action of multiple neighboring coarse grains when the size of the course-grain zone is close to that of the plastic zone (e-f)^[61] (DZ—ductile zone, BZ—brittle zone, R₀—size of the plastic deformation zone, a—half length of the crack, SC—stress concentration)

Fig.4 CNT/2024Al trimodal composites^[63]
(a-d) typical three-level grain structures and the grain size distribution (e, f) tensile strength and ductility of CNT/2024Al with different grain structures

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