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Acta Metall Sin  2020, Vol. 56 Issue (8): 1133-1143    DOI: 10.11900/0412.1961.2019.00365
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Effect of Heat Treatment on Microstructure and Mechanical Properties of Nickel-Based Powder Metallurgy Superalloy Processed by Selective Laser Melting
HAO Zhibo1, GE Changchun1(), LI Xinggang2, TIAN Tian1, JIA Chonglin3
1 School of Materials Science and Engineering, University of Science and Technology Beijing, Beijing 100083, China
2 SUSTech Academy for Advanced Interdisciplinary Studies, Southern University of Science and Technology, Shenzhen 518055, China
3 Science and Technology on Advanced High Temperature Structural Materials Laboratory, Beijing Institute of Aeronautical Materials, Beijing 100095, China
Cite this article: 

HAO Zhibo, GE Changchun, LI Xinggang, TIAN Tian, JIA Chonglin. Effect of Heat Treatment on Microstructure and Mechanical Properties of Nickel-Based Powder Metallurgy Superalloy Processed by Selective Laser Melting. Acta Metall Sin, 2020, 56(8): 1133-1143.

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Abstract  

Nickel-based powder metallurgy superalloys have the characteristics of uniform structure, fine grains and no macrosegregation. Due to their excellent mechanical properties, such as excellent fatigue resistance, creep resistance, excellent high-temperature strength and crack propagation resistance, they have become the preferred materials for critical hot-end components such as aero engine turbine disks. Selective laser melting (SLM) has a high ability to form complex shape of parts, reducing post-machining procedures and completing efficient productions with low component volumes, so it has become a new technical route for the preparation of superalloys. In this work, the FGH4096M alloy was prepared by SLM technique with pre-powders prepared by vacuum induction argon atomization method. The microstructure and mechanical properties of the as build and heat-treated (HTed) alloys were investigated by OM, SEM, EBSD and so on. The as build alloy with a small number of γ' and carbide, mainly composed of austenite matrix γ phase, has the highest elongation. After heat treatment, a large amount of γ' phase precipitated in the alloy, which is one of the main factors affecting the mechanical properties of the alloy. The uniform and dense distribution of γ' precipitates in the alloy can significantly improve the strength. A higher lattice distortion between the γ' phase with cubic or petaloid shape and matrix can increase the strength of the alloy to some extent. Fine dendritic and equiaxed structures in SLM FGH4096M can improve the property of the alloy as fine grain strengthening. The higher solution temperature promotes the recovery and recrystallization of the SLM alloy, and eliminates the intra-crystal dendritics and equiaxed structures. The average elongation of the as build alloy is 24.97%. The yield strength and ultimate strength of the SLM FGH4096M alloy after direct ageing treatment are the highest, and the average values are 1459.46 and 1595.56 MPa, respectively.

Key words:  nickel-based powder metallurgy superalloy      selective laser melting      microstructure      heat treatment     
Received:  04 November 2019     
ZTFLH:  TN249  
Fund: National Natural Science Foundation of China(51171016)

URL: 

https://www.ams.org.cn/EN/10.11900/0412.1961.2019.00365     OR     https://www.ams.org.cn/EN/Y2020/V56/I8/1133

Fig.1  Morphology (a) and distribution of particle size (b) of FGH4096M alloy powder
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Fig.2  Morphologies, EBSD and EDS analyses of SLM FGH4096M alloy (SLM—selective laser meling)
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(a) EBSD orientation map indicating grain morphology and texture (Inset is the standard inverse pole ?gure (IPF) relative to the building direction Z,the same below)
(b) OM image (c) enlarged view of zone 1 in Fig.2b showing grain morphology(d) equiaxed structures (e) EDS analysis of points A and B in Fig.2d
Fig.3  Microstructures and EBSD analysis of SLM+DA FGH4096M alloy (DA-direct ageing)
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(a) EBSD orientation map indicating the grains morphology and texture
(b) OM image (c) grains morphology (d) equiaxed structures
Fig.4  Microstructures and EBSD analysis of SLM+SSA (1050 ℃) FGH4096M alloy (SSA—solid solution+ageing)
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(a) EBSD orientation map indicating the grains morphology and texture
(b) OM image (c) enlorged view of zone 1 in Fig.4b showing grains morphology
(d) morphology of γ' phase (The dotted circles: γ' phases fusing in grain; the black circles: γ' phases fusing at grain boundaries)
Fig.5  Microstructures and EBSD analysis of SLM+SSA (1130 ℃) FGH4096M alloy
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(a) EBSD orientation map indicating the grains morphology and texture
(b) grains morphology(c) morphology of γ'
Fig.6  Microstructures and EBSD analysis of SLM+DSSA FGH4096M alloy (DSSA—double solid solution+ageing)
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(a) EBSD orientation map indicating the grains morphology and texture for SLM+DSSA alloy
(b) grains morphology
(c) morphology of γ' (Inset shows the enlarged view)
Fig.7  Tensile properties of SLM FGH4096M at room temperature under different conditions (δ—elongation, Rm—tensile strength, Rp0.2—yield strength)(a) strength and elongation
(b) hardness
(c) relative density
Fig.8  Tensile fracture morphologies of SLM FGH4096M alloy at room temperature under different conditions
(a) SLM (b) SLM+DA (c) SLM+SSA (1050 ℃) (d) SLM+SSA (1130 ℃)(e) SLM+DSSA (The dotted circles: secondary cracks)
Fig.9  Curves of local misorientation angles (a) and EBSD local misorientation maps (b~f) of the SLM FGH4096M under the treatments of SLM (b), SLM+DA (c), SLM+SSA (1050 ℃) (d), SLM+SSA (1130 ℃) (e) and SLM+DSSA (f)
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