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Codeposition Behaviors and Anti-Corrosive Mechanism of Ni-Co-Zn Ternary Alloys |
ZHOU Xiaowei( ), JING Xueyan, FU Ruixue, WANG Yuxin |
School of Materials Science and Engineering, Jiangsu University of Science and Technology, Zhenjiang 212003, China |
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Cite this article:
ZHOU Xiaowei, JING Xueyan, FU Ruixue, WANG Yuxin. Codeposition Behaviors and Anti-Corrosive Mechanism of Ni-Co-Zn Ternary Alloys. Acta Metall Sin, 2024, 60(11): 1499-1511.
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Abstract Zinc-metal alloys with ferrous group metals such as Ni, Co, and Fe have been used for industrial applications due to their better corrosion performance compared to pure Zn. Among them, ternary Zn-Ni-Co alloys, which have superior corrosion resistance and magnetic features, have attracted extensive attention, and have been used as functional films in electro-mechanical system (EMS) devices and magnetic recording media. However, large differences in the reduction peak potential between Zn2+, Ni2+, and Co2+ restrict their codeposition because Zn-competitive adsorption hinders the discharge transfer of Ni2+ or Co2+. In view of the aforementioned statements, the effects of molar concentration ratios of Ni2+ : Co2+ : Zn2+ and the ascorbic acid (H2Asc) concentrations in the bath on the surface features and textures of the Zn-Ni-Co alloys were assessed and characterized using FE-SEM, XRD, etc. Results showed that under the optimized condition of Ni2+ : Co2+ : Zn2+ = 4 : 5 : 1, the Ni content in the Ni-Co-Zn deposits reached 12.2%, which was instrumental in grain refinement. From the cyclic voltammetry curves, the potential of the reduction peak positively shifted from -1.47 V to -1.28 V, validating better codeposition with an appropriate H2Asc concentration. SEM observations depicted a cauliflower-like texture with a crystal size of ~300 nm at a minimum growing stress of 9.04 MPa for the samples with 5 g/L H2Asc concentration. From EDS analysis, with increasing H2Asc concentration from 1 g/L to 5 g/L, the Ni + Co content in the Ni-Co-Zn deposits gradually increased but their Zn content decreased, which was attributed to the addition of H2Asc in the form of [ZnHAsc]+ to offer more active sites for Ni or Co growth. Intermetallic compounds such as γ-Ni5Zn21, CoZn13, and Ni3Zn22 were determined using XRD. The anticorrosive behavior was evaluated via potentiodynamic polarization (Tafel) tests in a 3.5%NaCl solution. The free corrosion potential (Ecorr) positively shifted by ~200 mV for the samples with 5 g/L H2Asc concentration and their corrosion current density (icorr) has declined about 75% than those of the samples without H2Asc. EIS results revealed a capacitive arc followed by a diffusion arc for the samples without H2Asc, indicating pitting corrosion, and an inductive arc attached to a larger-radius capacitive arc for the samples with different H2Asc concentrations, showing better corrosion resistance. This was due to the coexistence of the γ-Ni5Zn21 intermetallic phase and insoluble products [Zn(OH)4]2- that fully covered the Zn-dissolved active area to complete the corrosive channels via Cl- diffusion, thus increasing the corrosion resistance of the Ni-Co-Zn alloys.
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Received: 29 July 2022
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Fund: National Natural Science Foundation of China(51605203) |
Corresponding Authors:
ZHOU Xiaowei, associate professor, Tel: (0511)84401188, E-mail: zhouxiaowei901@just.edu.cn
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