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Acta Metall Sin  2009, Vol. 45 Issue (6): 744-748    DOI:
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FORMATION OF WHISKER AND HILLOCK IN Cu/Sn--58Bi/Cu SOLDERED JOINT DURING ELECTROMIGRATION
HE Hongwen; XU Guangchen; GUO Fu
Beijing University of Technology; School of Materials Science and Engineering; Beijing 100124
Cite this article: 

HE Hongwen XU Guangchen GUO Fu. FORMATION OF WHISKER AND HILLOCK IN Cu/Sn--58Bi/Cu SOLDERED JOINT DURING ELECTROMIGRATION. Acta Metall Sin, 2009, 45(6): 744-748.

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Abstract  

With the trends of higher integration and microminiaturization in electronic packaging, the sizes of the soldered joints are becoming smaller and smaller. The corresponding current density in the soldered joints can easily reach 103 A/cm2 or higher, which makes the electromigration (EM) much more prominent. EM will lead to the atoms to pile up at the anode side and produce voids or cracks at the cathode side. Furthermore, with the stressing time increasing, these voids or cracks will propagate gradually resulting in the soldered joint rupture. EM may induce whisker growth resulting in the short circuit. All these defects can degrade the reliability of the soldered joints. In this paper, the effect of electric current (5×103 A/cm2, 80℃) on the whisker and hillock growth in Cu/Sn--58Bi/Cu soldered joint was investigated by SEM and EDS. It was found that after current stressing for 540 h, the solder at the cathode side is depleted and whiskers appear in the depleted zone, while solder film forms on the Cu substrate at the anode side and a large number of whiskers and hillocks appear on the film. EDS revealed that these whiskers and hillocks are mixtures of Sn and Bi. When the stressing time reached 630 h, more whiskers and hillocks form and more amounts of Cu6Sn5 intermetallics form at the interface of solder and cathode. The above facts indicated that the electromigration may induce diffusion and migration of metal atoms, leading to formation of a thin solder film on the anodic Cu substrate. The compressive stress generated by intermetallics formation provides a driving force for whisker and hillock growth on the solder film, and the Joule heating should be responsible for the whisker growth at the cathode side. There is no credible approach for predicting the whisker growth time, growth velocity and whisker length although several mechanisms have been proposed, but are not universally accepted. By general consensus, compressive stress is recognized as the main driving force for whisker growth and a break of the protective oxide on the surface.

Key words:  electromigration      whisker      intermetallics      compressive stress      Joule heating     
Received:  19 November 2008     
ZTFLH: 

TG115

 
Fund: 

Supported by Program of New Century Excellent Talents in University (No.04--0202)

URL: 

https://www.ams.org.cn/EN/     OR     https://www.ams.org.cn/EN/Y2009/V45/I6/744

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