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Interaction Between β-Sn Grain Orientation and Electromigration Behavior in Flip-Chip Lead-Free Solder Bumps |
Mingliang HUANG( ), Hongyu SUN |
Key Laboratory of Liaoning Advanced Welding and Joining Technology, School of Materials Science and Engineering, Dalian University of Technology, Dalian 116024, China |
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Cite this article:
Mingliang HUANG, Hongyu SUN. Interaction Between β-Sn Grain Orientation and Electromigration Behavior in Flip-Chip Lead-Free Solder Bumps. Acta Metall Sin, 2018, 54(7): 1077-1086.
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Abstract With the increasing demands for miniaturization, the electromigration (EM)-induced failure by diffusion anisotropy in β-Sn is expected to be more serious than that induced by local current crowding effect, especially with the downsizing of solder bumps. In this work, the effects of Sn grain orientation on intermetallic compound (IMC) precipitation, dissolution of Ni under bump metallurgy (UBM) at the cathode, EM failure mechanism as well as the EM-induced β-Sn grain rotation in Ni/Sn-3.0Ag-0.5Cu/Ni-P flip-chip interconnects undergoing solid-solid EM under a current density of 1.0×104 A/cm2 at 150 ℃ were in situ studied. (Ni, Cu)3Sn4-type IMCs precipitated in these β-Sn grains with a small angle θ (between the c-axis of Sn grain and electron flow direction), i.e., along the c-axis of β-Sn grains. Stress relaxation, squeezing β-Sn whiskers near the anode, was also observed during EM. A mathematical model on the relationship between the dissolution of Ni UBM and β-Sn grain orientation was proposed: when the c-axis of β-Sn grain is parallel to the electron flow direction, excessive dissolution of the cathode Ni UBM occurred due to the large diffusivity of Ni along the c-axis; when the c-axis of β-Sn grain is perpendicular to the electron flow direction, no evident dissolution of cathode Ni UBM occurred. The proposed model agreed well with the experimental results. EM-induced β-Sn grain rotation was attributed to the different vacancy fluxes caused by EM between adjacent grains of various grain orientation, when vacancies reached supersaturation and undersaturation at the interfaces of the anode and the cathode, respectively. Vacancy fluxes went through free surface along the interface, resulting in a normal vacancy concentration gradient. Accordingly, stress gradient produces a torque to rotate the β-Sn grain.
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Received: 13 October 2017
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Fund: Supported by National Natural Science Foundation of China (Nos.51475072, 51511140289 and 51671046) and Fundamental Research Funds for the Central Universities (No.DUT17ZD202) |
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