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金属学报  2024, Vol. 60 Issue (8): 1130-1140    DOI: 10.11900/0412.1961.2024.00115
  研究论文 本期目录 | 过刊浏览 |
高熵稀土单硅酸盐环境障涂层局域结构的原子对分布函数解析
王浩宇1, 吕熙睿1, 陈琦1,2, 熊瑛3, 罗志新1, 张洁1(), 王京阳1
1 中国科学院金属研究所 沈阳材料科学国家实验室 沈阳 110016
2 中国科学技术大学 材料科学与工程学院 合肥 230000
3 中国航发沈阳黎明航空发动机有限责任公司 沈阳 110043
Neutron Pair Distribution Function Analysis to the Local Structure of High-Entropy RE2SiO5 Environmental Barrier Coating
WANG Haoyu1, LÜ Xirui1, CHEN Qi1,2, XIONG Ying3, LUO Zhixin1, ZHANG Jie1(), WANG Jingyang1
1 Shenyang National Laboratory for Materials Science, Institute of Metal Research, Chinese Academy of Sciences, Shenyang 110016, China
2 School of Materials Science and Engineering, University of Science and Technology of China, Hefei 230000, China
3 AECC Shenyang Liming AERO-ENGINE Science and Technology Co. Ltd., Shenyang 110043, China
引用本文:

王浩宇, 吕熙睿, 陈琦, 熊瑛, 罗志新, 张洁, 王京阳. 高熵稀土单硅酸盐环境障涂层局域结构的原子对分布函数解析[J]. 金属学报, 2024, 60(8): 1130-1140.
Haoyu WANG, Xirui LÜ, Qi CHEN, Ying XIONG, Zhixin LUO, Jie ZHANG, Jingyang WANG. Neutron Pair Distribution Function Analysis to the Local Structure of High-Entropy RE2SiO5 Environmental Barrier Coating[J]. Acta Metall Sin, 2024, 60(8): 1130-1140.

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摘要: 

调控稀土单硅酸盐(RE2SiO5)环境障涂层热膨胀系数,优化其与碳化硅纤维增强碳化硅(SiCf/SiC)陶瓷基复合材料基体热膨胀系数匹配性,是其应用于高推比航空发动机的关键。本工作基于RE2SiO5/Yb2Si2O7/Si三层结构涂层体系,对比研究了采用与基体热膨胀系数匹配优的(Y1/4Ho1/4Er1/4Yb1/4)2SiO5面层与典型Yb2SiO5面层涂层体系的抗热冲击性能,发现Yb2SiO5面层热膨胀系数偏大造成的应力累积,是导致三层结构涂层失效的主要原因。依据中子衍射数据,分析中子对分布函数,对2种单硅酸盐局域结构特征进行解析。结果表明,高熵稀土单硅酸盐中多种稀土元素协同作用,降低了[ORE4]四面体畸变程度,表现为热膨胀系数减小。提出通过合理选择稀土元素组合,扰动[ORE4]局域结构畸变,有望实现稀土单硅酸盐热膨胀系数的定向调控。

关键词 中子衍射原子对分布函数稀土硅酸盐环境障涂层燃气热冲击    
Abstract

Environmental barrier coatings (EBCs) enable SiCf/SiC ceramic matrix composites (CMC) to operate under high-temperature combustion conditions. They reduce the oxidation rate of SiCf/SiC, the volatilization of the composites due to reaction with water vapor, and the surface temperature of the composites. Rare-earth monosilicates (RE2SiO5), owing to their excellent high-temperature durability, low thermal conductivity, and good phase stability, are used as the top layer of EBCs. However, they exhibit a high coefficient of thermal expansion (CTE), leading to thermal mismatch and inducing tensile residual stress (with a magnitude of several hundred MPa) in the coating, resulting in the formation of vertical cracks, which act as extremely-high-diffusivity paths for oxidation species transportation and silica volatilization. Therefore, regulating the CTE of RE2SiO5 EBCs and minimizing the CTE mismatch among constituent RE2SiO5 layers with SiCf/SiC CMCs are critical for multilayered EBCs. Through atmospheric plasma spraying, a typical Yb2SiO5/Yb2Si2O7/Si coating system and a tri-layer structured multicomponent (Y1/4Ho1/4Er1/4Yb1/4)2SiO5/Yb2Si2O7/Si coating system with better matched CTEs were manufactured. Both the coatings remained adhered to the substrate during deposition and after annealing, and no mud cracks that would compromise the coating gas-tightness quality and delamination cracks were observed at any of the coating interfaces. In thermal cycling tests, (Y1/4Ho1/4Er1/4Yb1/4)2SiO5/Yb2Si2O7/Si coatings showed a lifetime that is three times longer than that of conventional Yb2SiO5/Yb2Si2O7/Si coatings. The failure mechanisms in thermal cycling were investigated via the finite element simulation of stress. It was found that the stress in the substrate was low, and the residual thermal stress was mainly concentrated on the top, inter, and bond layers and increased with an increase in temperature. Compared with that of the (Y1/4Ho1/4Er1/4Yb1/4)2SiO5 top coat, the Yb2SiO5 top coat showed obviously higher residual tensile stress, which contributed to a higher tendency for mud-crack formation and higher energy release rate, substantially reducing the coating's thermal cycling lifetime. Through neutron powder diffraction and pair distribution function (PDF) analysis, the average and local structures of RE2SiO5 were studied. Overall, the average and local structures did not differ significantly, both of which can be described using the C2/c structure. Nevertheless, the PDF results demonstrated some differences in the disorder degree of Si—O and RE—O coordination environments. In particular, Rietveld refinement results of the PDF showed lower local distortion degree of [ORE4] tetrahedrons when compared with that of the average structure. It is effective to reduce the distortion degree of [ORE4] tetrahedrons by introducing Y3+, Ho3+, and Er3+ into the Yb3+ sites of Yb2SiO5, and smaller distortion degrees lead to lower CTE values. Coordinative local disturbances introduced by strategic high-entropy design have been proposed as the key method for CTE regulation.

Key wordsneutron diffraction    pair distribution function    rare-earth silicate    environmental barrier coating    burner rig test
收稿日期: 2024-04-23     
ZTFLH:  TG174.4  
基金资助:国家自然科学基金项目(U21A2063);国家自然科学基金项目(52372071);国家自然科学基金项目(52302076);国家自然科学基金项目(92360304)
通讯作者: 张 洁,jiezhang@imr.ac.cn,主要从事极端环境陶瓷涂层应用基础研究
Corresponding author: ZHANG Jie, professor, Tel: (024)23970490, E-mail: jiezhang@imr.ac.cn
作者简介: 王浩宇,男,1994年生,博士
Coating

Current

A

Ar flow rate

L·min-1

H2 flow rate

L·min-1

Distance

mm

Si50042890
Yb2Si2O74504012120
Yb2SiO55504012120
(Y1/4Ho1/4Er1/4Yb1/4)2SiO55504012120
表1  RE2SiO5面层、Yb2Si2O7中间层及Si粘结层的制备参数
图1  三层结构环境障涂层(EBC)的SEM像及有限元网格模型
LayerMaterialYoung's modulus / GPaCTE / (106 K-1)Ref.
SubstrateSiC4304.02[25]
Bond layerSi82*4.10[23]
Inter layerYb2Si2O772-85*4.66[22,26]
Yb2SiO570-80*6.5-7.32[27]
Top layerYb2O390.85*6.07-8.03[28]
(4RE1/4)2SiO572.5-85*5.49-6.59[10]
表2  EBC各层的Young's模量及热膨胀系数(CTE)[10,22,23,25~29]
图2  (Y1/4Ho1/4Er1/4Yb1/4)2SiO5/Yb2Si2O7/Si和Yb2SiO5/Yb2Si2O7/Si涂层退火态XRD谱
CoatingPhase composition (mass fraction / %)Refinement factor / %
RE2SiO5RE2O3R-weighted pattern (Rwp)R-pattern (Rp)
(Y1/4Ho1/4Er1/4Yb1/4)2SiO576.323.74.943.65
Yb2SiO573.326.77.915.79
表3  (Y1/4Ho1/4Er1/4Yb1/4)2SiO5面层和Yb2SiO5面层Rietveld定量相分析结果及相应的精修因子
图3  (Y1/4Ho1/4Er1/4Yb1/4)2SiO5/Yb2Si2O7/Si和Yb2SiO5/Yb2Si2O7/Si涂层退火态与热循环后的SEM整体截面形貌及纵向裂纹放大形貌
图4  (Y1/4Ho1/4Er1/4Yb1/4)2SiO5/Yb2Si2O7/Si和Yb2SiO5/Yb2Si2O7/Si涂层由不同温度冷却到室温时各层残余热应力对比
图5  稀土单硅酸盐RE2SiO5的晶体结构示意图
图6  (Y1/4Ho1/4Er1/4Yb1/4)2SiO5和Yb2SiO5的飞行时间中子粉末衍射(TOF-NPD) Rietveld精修结果
Data sourceMaterialλσ2
[SiO4][ORE4][SiO4][ORE4]
TheoreticalYb2SiO51.000081.0014314.8653249.768
Average structure from TOFYb2SiO51.001341.0015614.21285.91
(Y1/4Ho1/4Er1/4Yb1/4)2SiO51.000061.0026022.99263.72
Local structure from PDFYb2SiO51.002741.0039158.25250.10
(Y1/4Ho1/4Er1/4Yb1/4)2SiO51.002131.0009975.00204.32
表4  Yb2SiO5与(Y1/4Ho1/4Er1/4Yb1/4)2SiO5的键长畸变度(λ)和键角畸变度(σ2)
图7  采用Rietveld精修TOF-NPD数据获得的RE2SiO5晶体结构直接拟合PDF的拟合结果
图8  (Y1/4Ho1/4Er1/4Yb1/4)2SiO5和Yb2SiO5的PDF谱图PDFgui精修结果及拟合结构的原子对分析
图9  Yb2SiO5和(Y1/4Ho1/4Er1/4Yb1/4)2SiO5在0.15~0.5 nm范围内的PDF谱图与精修结果
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