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Acta Metall Sin  2014, Vol. 50 Issue (9): 1071-1077    DOI: 10.11900/0412.1961.2013.00849
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SURFACE NANOCRYSTALLIZATION OF SILICON STEEL INDUCED BY ASYMMETRIC ROLLING AND EFFECT OF ROLLING PARAMETERS
LIU Gang1(), MA Ye1, ZHANG Ruijun1, WANG Xiaolan2, SHA Yuhui3, ZUO Liang3
1 Research Academy, Northeastern University, Shenyang 110819
2 State Key Laboratory for Corrosion and Protection, Institute of Metal Research, Chinese Academy of Science, Shenyang 110016
3 Key Laboratory of Electromagnetic Processing of Materials, Ministry of Education, Northeastern University, Shenyang 110819
Cite this article: 

LIU Gang, MA Ye, ZHANG Ruijun, WANG Xiaolan, SHA Yuhui, ZUO Liang. SURFACE NANOCRYSTALLIZATION OF SILICON STEEL INDUCED BY ASYMMETRIC ROLLING AND EFFECT OF ROLLING PARAMETERS. Acta Metall Sin, 2014, 50(9): 1071-1077.

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Abstract  

Surface nanocrystallization (SNC) can effectively enhance the surface and global properties of the metallic materials, such as microhardness, intensity, fatigue, wear and corrosion resistances, therefore provides more promising practical industrial applicability. Up to now, several SNC treatment methods were developed based either on the principles of ball impactions or friction sliding, however, difficulty still exists for the surface treatment of large-dimensional samples with high efficiency. Recently, more attentions were focused on the asymmetric rolling, of which upper and lower rolls rotate with different circumferential speeds, and then an extra shear strain was applied to metal sheet in addition to compression strain. The shear strain could refine the grains into micro- or submicro-scales. In order to investigate the possibility to realize the SNC for metal sheet in the rolling process and examine the effects of rolling parameters, silicon steel sheet was rolled by means of asymmetric rolling and conventional rolling respectively, the microstructural evolution in the top surface layer was observed for the samples rolled for different parameters including mismatch speed ratio, rolling reduction and rolling pass. Experimental results show that after the asymmetric rolling, nanocrystallines about 10~50 nm in size with nearly random orientations form in the top-surface layer of sheet. Meanwhile, dislocation cells can be observed after conventional rolling, which indicates that the asymmetric rolling can be utilized for the surface nanocrystallization of the cubic metal sheets. The surface nanocrystallization mechanism induced by asymmetric rolling was summarized as follows: (1) upon the application of repeated shear force, submicro-grains/dislocation cells form through formations, slips, annihilations and recombinations of high density of dislocations; (2) with a further increment of rolling reduction and rolling pass, high density of dislocations in the refined cells/grains developing in above route lead to reduction of grain size and increment of misorientations between the refined grains; (3) nanocrystallines with nearly random orientations form. Larger reduction and multi-passes are necessary for the surface nanocrystallization induced by asymmetric rolling, and the increment of mismatch speed ratio can accelerate the grain refinement process.

Key words:  silicon steel      asymmetric rolling      surface nanocrystallization      structure     
ZTFLH:  TG142.71  
Fund: Supported by National High Technology Research and Development Program of China (No.2012AA03A505), Fundamental Research Funds for the Central Universities (No.N100202001) and Specialized Research Fund for the Doctoral Program of Higher Education (No.20110042110002)

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https://www.ams.org.cn/EN/10.11900/0412.1961.2013.00849     OR     https://www.ams.org.cn/EN/Y2014/V50/I9/1071

Fig.1  OM images of cross sections of original silicon steel sheet (a) and after asymmetric rolling for 45% (b) and 91% (c) reductions
Fig.2  TEM images of top-surface layers of silicon steel sheets after asymmetric rolling with mismatch speed ratio (MSR) 1.31 and rolling pass (RP) 40 for 23% (a), 45% (b), 68% (c) and 91% (d) reductions (The insets show the corresponding SAED patterns; nc—nanocrystalline)
Fig.3  TEM images of top-surface layers of silicon steel sheets after asymmetric rolling with MSP=1.31 and RP=20 for 23% (a), 45% (b), 68% (c) and 91% (d) reductions (The insets show the corresponding SAED patterns)
Fig.4  TEM image of top-surface layer of silicon steel sheet after asymmetric rolling with MSP=1.31 and RP=8 for 91% reduction (The inset shows the corresponding SAED pattern)
Fig.5  TEM image of top-surface layer of silicon steel sheet after asymmetric rolling with MSP=1.18 and RP=20 for 91% reduction (The inset shows the corresponding SAED pattern)
Fig.6  TEM images of top-surface layers of silicon steel sheets after conventional rolling with RP=8 (a) and RP=20 (b) for 91% reduction (The insets show the corresponding SAED patterns)
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