|
|
高梯度定向凝固技术及其在高温合金制备中的应用 |
刘林(), 孙德建, 黄太文, 张琰斌, 李亚峰, 张军, 傅恒志 |
西北工业大学凝固技术国家重点实验室 西安 710072 |
|
Directional Solidification Under High Thermal Gradient and Its Application in Superalloys Processing |
Lin LIU(), Dejian SUN, Taiwen HUANG, Yanbin ZHANG, Yafeng LI, Jun ZHANG, Hengzhi FU |
State Key Laborotory of Solidification Processing, Northwestern Polytechnical University, Xi'an 710072, China |
引用本文:
刘林, 孙德建, 黄太文, 张琰斌, 李亚峰, 张军, 傅恒志. 高梯度定向凝固技术及其在高温合金制备中的应用[J]. 金属学报, 2018, 54(5): 615-626.
Lin LIU,
Dejian SUN,
Taiwen HUANG,
Yanbin ZHANG,
Yafeng LI,
Jun ZHANG,
Hengzhi FU.
Directional Solidification Under High Thermal Gradient and Its Application in Superalloys Processing[J]. Acta Metall Sin, 2018, 54(5): 615-626.
[1] | Konter M, Thumann M.Materials and manufacturing of advanced industrial gas turbine components[J]. J. Mater. Proc. Technol., 2001, 117: 386 | [2] | Chang J X, Wang D, Zhang G, et al.Effect of Re and Ta on hot corrosion resistance of Nickel-base single crystal superalloys [A]. Superalloys 2016: Proceedings of the 13th Intenational Symposium of Superalloys[C]. Warrendale, PA: TMS, 2016: 177 | [3] | Link T, Zabler S, Epishin A, et al.Synchrotron tomography of porosity in single-crystal nickel-base superalloys[J]. Mater. Sci. Eng., 2006, A425: 47 | [4] | Sato A, Harada H, Yokokawa T, et al.The effects of ruthenium on the phase stability of fourth generation Ni-base single crystal superalloys[J]. Scr. Mater., 2006, 54: 1679 | [5] | Liu L.The progress of investment casting of nickel-based superalloys[J]. Foundry, 2012, 61: 1273(刘林. 高温合金精密铸造技术研究进展[J]. 铸造, 2012, 61: 1273) | [6] | Carter P, Cox D C, Gandin C A, et al.Process modelling of grain selection during the solidification of single crystal superalloy castings[J]. Mater. Sci. Eng., 2000, A280: 233 | [7] | Bondarenko Y A, Kablov E N, Surova V A, et al.Effect of high-gradient directed crystallization on the structure and properties of rhenium-bearing single-crystal alloy[J]. Met. Sci. Heat Treat., 2006, 48: 360 | [8] | Gigliotti M F X, Huang S C, Klug F J, et al. GE casting project [R]. Niskayuna: General Electric Corporate, 2004 | [9] | Kermanpur A, Mehrara M, Varahram N, et al.Improvement of grain structure and mechanical properties of a land based gas turbine blade directionally solidified with liquid metal cooling process[J]. Mater. Sci. Technol., 2008, 24: 100 | [10] | Clemens M L, Price A, Bellows R S.Advanced solidification processing of an industrial gas turbine engine component[J]. JOM, 2003, 55(3): 27 | [11] | Ma D X.Development of single crystal solidification technology for production of superalloy turbine blades[J]. Acta Metall. Sin., 2015, 51: 1179(马德新. 高温合金叶片单晶凝固技术的新发展[J]. 金属学报, 2015, 51: 1179) | [12] | Hofmeister M, Franke M M, Koerner C, et al.Single crystal casting with fluidized carbon bed cooling: A process innovation for quality improvement and cost reduction[J]. Metall. Mater. Trans., 2017, 48B: 3132 | [13] | Giamei A F, Tschinkel J G.Liquid metal cooling: A new solidification technique[J]. Metall. Trans., 1976, 7A: 1427 | [14] | Fitzgerald T J, Singer R F.An analytical model for optimal directional solidification using liquid metal cooling[J]. Metall. Mater. Trans., 1997, 28A: 1377 | [15] | Elliott A J, Pollock T M, Tin S, et al.Directional solidification of large superalloy castings with radiation and liquid-metal cooling: A comparative assessment[J]. Metall. Mater. Trans., 2004, 35A: 3221 | [16] | Wang F, Ma D X, Bogner S, et al.Comparative investigation of the downward and upward directionally solidified single-crystal blades of superalloy CMSX-4[J]. Metall. Mater. Trans., 2016, 47A: 2376 | [17] | Wang F, Ma D X, Zhang J, et al.Effect of local cooling rates on the microstructures of single crystal CMSX-6 superalloy: A comparative assessment of the Bridgman and the downward directional solidification processes[J]. J. Alloys Compd., 2014, 616: 102 | [18] | Wang F, Ma D X, Zhang J, et al.Microstructural evolution of aluminium-copper alloys during the downward directional solidification process[J]. Int. J. Mater. Res., 2014, 105: 168 | [19] | Liu L, Huang T W, Qu M, et al.High thermal gradient directional solidification and its application in the processing of nickel-based superalloys[J]. J. Mater. Proc. Technol., 2010, 210: 159 | [20] | Lohmuller A, Eber W, Grobmann J, et al.Improved quality and economics of investment castings by liquid metal cooling: The selection of cooling media [A]. Superalloys 2000[C]. Warrendale, PA: TMS, 2000: 181 | [21] | Huang T W, Liu L, Zhang W G, et al.A compound induction heating device in the directional solidification apparatus with the high thermal gradient [P]. Chin Pat, 200710017592.8, 2007(黄太文, 刘林, 张卫国等. 一种高温度梯度定向凝固的复合感应加热装置[P]. 中国专利, 200710017592.8, 2007) | [22] | Zhang W G, Huang T W, Liu L, et al.A conical graphite induction heater in the directional solidification apparatus with the high thermal gradient [P]. Chin Pat, 200810017988.7, 2008(张卫国, 黄太文, 刘林等. 高温度梯度定向凝固锥形石墨感应加热器 [P]. 中国专利, 200810017988.7, 2008) | [23] | Zhang J, Liu L, Fu H Z, et al.A zone intensified overheating by resistance heater in the directional solidification apparatus [P]. Chin Pat, 201010142263.8, 2010(张军, 刘林, 傅恒志等. 一种局部强化电阻加热高梯度定向凝固装置 [P]. 中国专利, 201010142263.8, 2010) | [24] | Liu L, Ge B M, Zhang J, et al. A composite insulation baffle utilized in the directional solidification apparatus [P]. Chin Pat, 201110087122.5, 2011(刘林, 葛丙明, 张军等.一种定向凝固用复合隔热挡板 [P]. 中国专利, 201110087122.5, 2011) | [25] | Hunt J D.Cellular and primary dendrite spacings [A]. International Conference on Solidification and Casting of Metals[C]. London: The Metal Society, 1979: 3 | [26] | Balsone S, Feng G F, Peterson L, et al.Microstructure and mechanical behavior of liquid metal cooled directionally solidified GTD-444 [A]. Solidification Processes and Microstructures—A Symposium in Honor of Wilfried Kurz[C]. Charlotte: TMS, 2004: 77 | [27] | Brundidge C L, Van Drasek D, Wang B, et al.Structure refinement by a liquid metal cooling solidification process for single-crystal nickel-base superalloys[J]. Metall. Mater. Trans., 2012, 43A: 965 | [28] | Brundidge C L, Miller J D, Pollock T M.Development of dendritic structure in the liquid-metal-cooled, directional-solidification process[J]. Metall. Mater. Trans., 2011, 42A: 2723 | [29] | Elliott A J, Karney G B, Gigliotti M F X, et al. Issues in processing by the liquid-Sn assisted directional solidification technique [A]. Superalloys 2004[C]. Warrendale, PA: TMS, 2004: 421 | [30] | Franke M M, Hilbinger R M, Lohmüller A, et al.The effect of liquid metal cooling on thermal gradients in directional solidification of superalloys: Thermal analysis[J]. J. Mater. Process. Technol., 2013, 213: 2081 | [31] | Lamm M, Singer R F.The effect of casting conditions on the high-cycle fatigue properties of the single-crystal nickel-base superalloy PWA 1483[J]. Metall. Mater. Trans., 2007, 38A: 1177 | [32] | Steuer S, Villechaise P, Pollock T M, et al.Benefits of high gradient solidification for creep and low cycle fatigue of AM1 single crystal superalloy[J]. Mater. Sci. Eng., 2015, A645: 109 | [33] | Bondarenko Y A, Kablov E N.Directional crystallization of high-temperature alloys with elevated temperature gradient[J]. Met. Sci. Heat Treat., 2002, 44: 288 | [34] | Bondarenko Y A, Kablov E N, Morozova G I.Effect of high-gradient directed crystallization on the structure and phase composition of a high-temperature alloy of the type RENE-N5[J]. Met. Sci. Heat Treat., 1999, 41: 61 | [35] | Liu L, Huang T W, Zhang J, et al.Microstructure and stress rupture properties of single crystal superalloy CMSX-2 under high thermal gradient directional solidification[J]. Mater. Lett., 2007, 61: 227 | [36] | Liu C, Li K W, Shen J, et al.Improved castability of directionally solidified, Ni-based superalloy by the liquid metal cooling process[J]. Metall. Mater. Trans., 2012, 43A: 405 | [37] | Fan Z D, Wang D, Liu C, et al.Low-cycle fatigue properties of nickel-based superalloys processed by high-gradient directional solidification[J]. Acta Metall. Sin.(Engl. Lett.), 2017, 30: 878 | [38] | Kuleshova E A, Cherkasova E R, Logunov A V.Dendritic segregation in heat-resistant nickel alloys[J]. Met. Sci. Heat Treat., 1981, 23: 392 | [39] | Zhao K, Ma Y H, Lou L H.Improvement of creep rupture strength of a liquid metal cooling directionally solidified nickel-base superalloy by carbides[J]. J. Alloys Compd., 2009, 475: 648 | [40] | Bondarenko Y A, Echin A B, Surova V A, et al.Special features of the structure of single-crystal refractory nickel alloy under directed crystallization[J]. Met. Sci. Heat Treat., 2017, 59: 39 | [41] | Zhang W G, Liu L, Huang T W, et al.Effect of cooling rate on γ' precipitate of DZ4125 alloy under high thermal gradient directional solidification[J]. Acta Metall. Sin., 2009, 45: 592(张卫国, 刘林, 黄太文等. 高温度梯度定向凝固冷却速率对DZ4125合金γ'相的影响[J]. 金属学报, 2009, 45: 592) | [42] | Liu G, Liu L, Zhao X B, et al.Microstructure and microsegregation in a Ni-based single crystal superalloy directionally solidified under high thermal gradient[J]. Acta Metall. Sin., 2010, 46: 77(刘刚, 刘林, 赵新宝等. 一种镍基单晶高温合金的高温度梯度定向凝固组织及枝晶偏析[J]. 金属学报, 2010, 46: 77) | [43] | Zhao X B, Liu L, Yu Z, Zhang W H, et al.Influence of directional solidification variables on the microstructure and crystal orientation of AM3 under high thermal gradient[J]. J. Mater. Sci., 2010, 45: 6101 | [44] | Kurz W, Fisher D J.Fundamental of Solidification[M]. 4th Ed., Switzerland: Trans Tech Publications Ltd, 1998: 19 | [45] | Miller J D, Pollock T M.Stability of dendrite growth during directional solidification in the presence of a non-axial thermal field[J]. Acta Mater., 2014, 78: 23 | [46] | Pollock T M, Murphy W H.The breakdown of single-crystal solidification in high refractory nickel-base alloys[J]. Metall. Mater. Trans., 1996, 27A: 1081 | [47] | Schneider M C, Gu J P, Beckermann C, et al.Modeling of micro- and macrosegregation and freckle formation in single-crystal nickel-base superalloy directional solidification[J], Metall. Mater. Trans., 1997, 28A: 1517 | [48] | Meng X B, Li J G, Chen Z Q, et al.Effect of Platform dimension on the dendrite growth and stray grain formation in a Ni-base single-crystal superalloy[J]. Metall. Mater. Trans., 2013, 44A: 1955 | [49] | Ma D X, Bührig-Polaczek A.Application of a heat conductor technique in the production of single-crystal turbine blades[J]. Metall. Mater. Trans., 2009, 40B: 738 | [50] | Siredey N, Boufoussi M, Denis S, et al.Dendritic growth and crystalline quality of nickel-base single grains[J]. J. Cryst. Growth, 1993, 130: 132 | [51] | Bogdanowicz W, Albrecht R, Sieniawski J, et al.The subgrain structure in turbine blade roots of CMSX-4 superalloy[J]. J. Cryst. Growth, 2014, 401: 418 | [52] | Stanford N, Djakovic A, Shollock B A, et al.Seeding of single crystal superalloys-role of seed melt-back on casting defects[J]. Scr. Mater., 2004, 50: 159 | [53] | Li Y F, Liu L, Huang T W, et al.Simulation of stray grain formation in Ni-base single crystal turbine blades fabricated by HRS and LMC techniques[J]. China Foundry, 2017, 14(2): 75 | [54] | D'Souza N, Ardakani M G, mclean M, et al. Directional and single-crystal solidification of Ni-base superalloys: Part I. The role of curved isotherms on grain selection[J]. Metall. Mater. Trans., 2000, 31A: 2877 | [55] | Kermanpur A, Rappaz M, Varahram N, et al.Thermal and grain-structure simulation in a land-based turbine blade directionally solidified with the liquid metal cooling process[J]. Metall. Mater. Trans., 2000, 31B: 1293 | [56] | Price A R, Clemens M L.Improved casting process for large single crystal gas turbine components [A]. Advanced Materials and Processes for Gas Turbines[C]. Warrendale, PA: TMS, 2003: 119 | [57] | Liu C B, Shen J, Zhang J, et al.Effect of withdrawal rates on microstructure and creep strength of a single crystal superalloy processed by LMC[J]. J. Mater. Sci. Technol., 2010, 26: 306 | [58] | Zhang J, Lou L H.Directional solidification assisted by liquid metal cooling[J]. J. Mater. Sci. Technol., 2007, 23: 289 | [59] | McLean M. Investment casting-developments in microstructural control and mechanical performance[J]. Mater. Sci. Technol., 1988, 4: 205 | [60] | Quested P N, mclean M. Solidification morphologies in directionally solidified Superalloys[J]. Mater. Sci. Eng., 1984, A65: 171 | [61] | Zhang H, Pei Y, Li S, et al.Effect of process parameters on microstructures and properties of DZ125 superalloy solidified by LMC[J]. Mater. Res. Innov., 2014, 18(suppl.4): S4-385 | [62] | Khan T, Caron P.Effect of processing conditions and heat treatments on mechanical properties of single-crystal superalloy CMSX-2[J]. Mater. Sci. Technol., 1986, 2: 486 | [63] | Brundidge C L, Pollock T M.Processing to fatigue properties: Benefits of high gradient casting for single crystal airfoils [A]. Superalloys 2012: 12th International Symposium on Superalloys[C]. Warrendale, PA: TMS, 2012: 379 |
|
|
Viewed |
|
|
|
Full text
|
|
|
|
|
Abstract
|
|
|
|
|
Cited |
|
|
|
|
|
Shared |
|
|
|
|
|
Discussed |
|
|
|
|