Please wait a minute...
Acta Metall Sin  2018, Vol. 54 Issue (12): 1785-1791    DOI: 10.11900/0412.1961.2018.00122
Orginal Article Current Issue | Archive | Adv Search |
Out-of-Plane Constraint Effect on the Fracture Toughness of Single Edge Notch Tension Specimens
Yizhe LI, Baoming GONG(), Xiuguo LIU, Dongpo WANG, Caiyan DENG
Tianjin Key Laboratory of Advanced Joining Technology, School of Materials Science and Engineering, Tianjin University, Tianjin 300354, China
Cite this article: 

Yizhe LI, Baoming GONG, Xiuguo LIU, Dongpo WANG, Caiyan DENG. Out-of-Plane Constraint Effect on the Fracture Toughness of Single Edge Notch Tension Specimens. Acta Metall Sin, 2018, 54(12): 1785-1791.

Download:  HTML  PDF(6674KB) 
Export:  BibTeX | EndNote (RIS)      
Abstract  

The crack-tip stress and strain fields of single edge notch tension (SENT) specimen are similar to those of the full-scale pipe containing surface cracks under longitudinal tension and/or internal pressure. It is well known that material's fracture toughness is not constant, and the specimen size has a significant influence on fracture toughness. It is thus essential to consider the transferability from fracture specimens in laboratory testing to practical structures, i.e., size effects or constraint effects. However, the specimen dimensions for SENT specimens recommended by current design procedures have not validated the out-of-plane constraint effect on the fracture toughness. In this work, the effect of specimen thickness on the crack tip opening displacement (CTOD) of SENT specimen was investigated using an API X90 grade steel. Full-field deformation measurement by digital image correlation (DIC) technique and stretching zone width (SZW) examination were performed to analyze the size effects on fracture toughness. The results show that the critical crack initiation toughness is highly sensitive to specimen thickness, and decreases significantly as specimen thickness increases until the thickness-to-width ratio (B/W) equals to 4, beyond which the effect of specimen thickness becomes relatively weak. As the specimen thickness increases, the maximum longitudinal strain and stretching zone width decrease sharply, and the location of high-strain zones changes significantly; when B/W≥3, strain is initiated from the area opposite the cracked side rather than from the crack tip, indicating a strong loss of plasticity for thicker specimens. A dimension size is recommended for the fracture toughness testing to take the out-of-plane constraint into account for SENT specimen.

Key words:  fracture toughness      out-of-plane constraint effect      single edge notch tension      integrity assessment     
Received:  02 April 2018     
ZTFLH:  TG407  
Fund: Supported by National Natural Science Foundation of China (No.51305295) and National Key Research and Development Program of China (No.2016YFC0802105)

URL: 

https://www.ams.org.cn/EN/10.11900/0412.1961.2018.00122     OR     https://www.ams.org.cn/EN/Y2018/V54/I12/1785

Fig.1  The true stress-strain curve of X90 steel
Fig.2  The six size-scale clamped SENT specimens with side-groove
Specimen B / mm BN / mm W / mm a/W B/W H / mm
SENT-0.5 9 7.65 18 0.4 0.5 10W=180
SENT-1 18 15.3 18 0.4 1 10W=180
SENT-2 36 30.6 18 0.4 2 10W=180
SENT-3 54 45.9 18 0.4 3 10W=180
SENT-4 72 61.2 18 0.4 4 10W=180
SENT-6 108 91.8 18 0.4 6 10W=180
Table 1  Dimensions for single edge notch tension (SENT) specimens of X90 steel
Fig.3  P-V curves of SENT specimens (The solid line and the dash line correspond to the lower and higher gauges, respectively. P—applied load, V—crack mouth opening displacement)
Fig.4  δa curves of SENT specimens with various thicknesses (δ—crack tip opening displacement, Δa—ductile crack extension)
Fig.5  The thickness effect of SENT specimens on the critical crack tip opening displacement (δC) determined by the double-clip gauge method
Fig.6  Longitudinal strains in SENT specimens with various thicknesses
(a) B/W=0.5 (b) B/W=1 (c) B/W=2 (d) B/W=3 (e) B/W=4 (f) B/W=6
Fig.7  The measured stretching zone width (WSZW) of SENT specimens with various thicknesses
(a) B/W=0.5 (b) B/W=1 (c) B/W=2 (d) B/W=3 (e) B/W=4 (f) B/W=6
Fig.8  The effect of B/W on the θSZW for SENT specimens (θSZW—blunting angle related to the stretching zone width)
[1] British Standard Institution.Guide to methods for assessing the acceptability of flaws in metallic structures[S]. London: British Standard Institution, 2007
[2] Paredes M, Ruggieri C.Further results in J and CTOD estimation procedures for SE(T) fracture specimens- Part II: Weld centerline cracks[J]. Eng. Fract. Mech., 2012, 89: 24
[3] Chen Y, Lambert S.Analysis of ductile tearing of pipeline-steel in single edge notch tension specimens[J]. Int. J. Fract., 2003, 124: 179
[4] Tang H, Macia M, Minnaar K, et al.Development of the SENT test for strain-based design of welded pipelines [A]. The 8th International Pipeline Conference[C]. Calgary, Alberta, Canada: American Society of Mechanical Engineers, 2010: 303
[5] Pisarski H G.Determination of pipe girth weld fracture toughness using SENT specimens [A]. The 8th International Pipeline Conference[C]. Calgary, Alberta, Canada: American Society of Mechanical Engineers, 2010: 217
[6] API 579. Recommended practice 579, for fitness-for-service[S]. Washington, DC: American Petroleum Institute, 2000
[7] BSI 7910. Guide on methods for assessing the acceptability of flaws in metallic structuresSI 7910. Guide on methods for assessing the acceptability of flaws in metallic structures[S]. London: British Standards Institution, 1999
[8] Wallin K.The size effect in KIC results[J]. Eng. Fract. Mech., 1985, 22: 149
[9] Yang J, Wang G Z, Xuan F Z, et al.Unified characterisation of in-plane and out-of-plane constraint based on crack-tip equivalent plastic strain[J]. Fatigue Fract. Eng. Mater. Struct., 2013, 36: 504
[10] Hebel J, Hohe J, Friedmann V, et al.Experimental and numerical analysis of in-plane and out-of-plane crack tip constraint characterization by secondary fracture parameters[J]. Int. J. Fract., 2007, 146: 173
[11] Sarzosa D F B, Ruggieri C. A numerical investigation of constraint effects in circumferentially cracked pipes and fracture specimens including ductile tearing [J]. Int. J. Press. Vessels Pip., 2014, 120-121: 1
[12] DNV-OS-F101. Submarine pipeline systems text version[S]. Norway: Det Norske Veritas, 2010
[13] BSI 8571 Method of test for determination of fracture toughness in metallic materials using single edge notched tension (SENT) specimens[S]. London: British Standards Institution, 2014
[14] Lu K, Meshii T.Three-dimensional T-stresses for three-point-bend specimens with large thickness variation[J]. Eng. Fract. Mech., 2014, 116: 197
[15] Shlyannikov V N, Boychenko N V, Tumanov A V, et al.The elastic and plastic constraint parameters for three-dimensional problems[J]. Eng. Fract. Mech., 2014, 127: 83
[16] Meshii T, Lu K, Fujiwara Y.Extended investigation of the test specimen thickness (TST) effect on the fracture toughness (Jc) of a material in the ductile-to-brittle transition temperature region as a difference in the crack tip constraint—What is the loss of constraint in the TST effects on Jc ?[J]. Eng. Fract. Mech., 2015, 135: 286
[17] American Society for Testing and Materials. ASTM E1820-17 Standard test method for measurement of fracture toughness[S]. America: American Society for Testing and Materials, 2013
[18] Shen G W, Tyson W R, Gianetto J A, et al.Effect of side grooves on compliance, J-integral and constraint of a clamped SE(T) specimen [A]. ASME 2010 Pressure Vessels and Piping Division/K-PVP Conference[C]. Bellevue, Washington, USA: Pressure Vessels and Piping Division, 2010: 81
[19] Li Y Z, Gong B M, Corrado M, et al. Experimental investigation of out-of-plane constraint effect on fracture toughness of the SE(T) specimens [J]. Int. J. Mech. Sci., 2017, 128-129: 644
[20] Verstraete M A, Hertelé S, Denys R M, et al.Evaluation and interpretation of ductile crack extension in SENT specimens using unloading compliance technique[J]. Eng. Fract. Mech., 2014, 115: 190
[21] Verstraete M A, Denys R M, Van Minnebruggen K, et al.Determination of CTOD resistance curves in side-grooved single-edge notched tensile specimens using full field deformation measurements[J]. Eng. Fract. Mech., 2013, 110: 12
[22] Moore P L, Pisarski H G.Validation of methods to determine CTOD from SENT specimens [A]. The 22nd International Ocean and Polar Engineering Conference[C]. Rodos Palace Hotel, Rhodes, Greece: ISOPE, 2012: 577
[23] Zhu X K, Zelenak P, McGaughy T. Comparative study of CTOD-resistance curve test methods for SENT specimens[J]. Eng. Fract. Mech., 2017, 172: 17
[24] Meshii T, Lu K, Takamura R.A failure criterion to explain the test specimen thickness effect on fracture toughness in the transition temperature region[J]. Eng. Fract. Mech., 2013, 104: 184
[25] Bansal S, Nath S K, Ghosh P K, et al.Stretched zone width and blunting line equation for determination of initiation fracture toughness in low carbon highly ductile steels[J]. Int. J. Fract., 2009, 159: 43
[1] GU Ruicheng, ZHANG Jian, ZHANG Mingyang, LIU Yanyan, WANG Shaogang, JIAO Da, LIU Zengqian, ZHANG Zhefeng. Fabrication of Mg-Based Composites Reinforced by SiC Whisker Scaffolds with Three-Dimensional Interpenetrating-Phase Architecture and Their Mechanical Properties[J]. 金属学报, 2022, 58(7): 857-867.
[2] HU Chen, PAN Shuai, HUANG Mingxin. Strong and Tough Heterogeneous TWIP Steel Fabricated by Warm Rolling[J]. 金属学报, 2022, 58(11): 1519-1526.
[3] CHEN Ruirun, CHEN Dezhi, WANG Qi, WANG Shu, ZHOU Zhecheng, DING Hongsheng, FU Hengzhi. Research Progress on Nb-Si Base Ultrahigh Temperature Alloys and Directional Solidification Technology[J]. 金属学报, 2021, 57(9): 1141-1154.
[4] Xiangli FENG,Lei WANG,Yang LIU. STUDY ON MICROSTRUCTURE AND DYNAMIC FRACTURE BEHAVIOR OF Q460 STEEL WELDING JOINTS[J]. 金属学报, 2016, 52(7): 787-796.
[5] Yong SHEN,Jian XU. PREPARATION AND MECHANICAL PROPERTIES OF Zr46.9Cu45.5Al5.6Y2.0 IN SITU BMG COMPOSITES WITH B2-CuZr PHASE[J]. 金属学报, 2015, 51(11): 1407-1415.
[6] ZHU Zhendong, XU Jian. Cu56Hf27Ti17 BULK METALLIC GLASS WITH HIGH FRACTURE TOUGHNESS[J]. 金属学报, 2013, 49(8): 969-975.
[7] BI Zongyue, YANG Jun, NIU Jing, ZHANG Jianxun. FRACTURE TOUGHNESS OF WELDED JOINTS OF X100 HIGH-STRENGTH PIPELINE STEEL[J]. 金属学报, 2013, 49(5): 576-582.
[8] SUN Qian, WANG Xiaonan, ZHANG Shunhu, DU Linxiu, DI Hongshuang. EFFECT OF MICROSTRUCTURE ON FRACTURE TOUGHNESS OF NEW TYPE HOT—ROLLED NANO—SCALE PRECIPITATION STRENGTHENING STEEL[J]. 金属学报, 2013, 49(12): 1501-1507.
[9] JIA Xiaojiao ZHANG Jun SU Haijun SONG Kan LIU Lin FU Hengzhi. MICROSTRUCTURES AND MECHANICAL PROPERTIES OF Al2O3–BASIC EUTECTIC IN SITU COMPOSITES DIRECTIONALLY SOLIDIFIED BY LASER FLOATING ZONE REMELTING[J]. 金属学报, 2012, 48(12): 1479-1486.
[10] MA Yue PAN Tao JIANG Bo CUI Yinhui SU Hang PENG Yun . STUDY OF THE EFFECT OF SULFUR CONTENTS ON FRACTURE TOUGHNESS OF RAILWAY WHEEL STEELS FOR HIGH SPEED TRAIN[J]. 金属学报, 2011, 47(8): 978-983.
[11] ZHANG Xin ZHANG Jinyu LIU Gang ZHANG Guojun SUN Jun. LENGTH SCALE DEPENDENT DUCTILITY AND FRACTURE BEHAVIOR OF Cu/Nb NANOSTRUCTURED METALLIC MULTILAYERS[J]. 金属学报, 2011, 47(2): 246-250.
[12] XU Zejian; LI Yulong; LI Na; LIU Yuanyong. EFFECT OF LOADING RATE ON MODE I DYNAMIC FRACTURE TOUGHNESS OF HIGH STRENGTH STEELS 40Cr AND 30CrMnSiNi2A[J]. 金属学报, 2006, 42(9): 965-970 .
[13] WANG Yugui; QIAO Lijie; GAO Kewei; SU Yanjing; CHU Wuyang; WANG Zhonglin. Measurement of the Fracture Toughness and Critical Stress for Cracking in SnO2 Nanobelts Using Nanoindentation[J]. 金属学报, 2004, 40(6): 594-.
[14] LIANG Yilong; LEI Min; ZHONG Shuhui; JIANG Shan (Guizhou University of Technology; Guiyang 550003)Correspondent: LIANG Yilong; associate professor; Tel. (0851)4818011; Fax: (0851)4818381. THE RELATIONSHIP BETWEEN FRACTURE TOUGHNESS AND NOTCH TOUGHNESS, TENSILE DUCTILITIES IN LATH MARTENSITE STEEL[J]. 金属学报, 1998, 34(9): 950-958.
[15] LI Qiang(State Key Laboratory for Fatigue and Fracture of Materials; Institute of Metal Research; The Chinese Academyof Sciences; Shenyang 110015)LAI Zuhan(International Centre for Material Physics; The Chinese Academy of Sciences; Shenyang 110015)MA Changxiang(College of Sciences; Northeastern University; Shenyang 110006)Correspondent: LI Qiang; Tel: (024)23843531-55659; Fax: (024)3891320; E-mail: qli imr ac.cn. A NEW ASSEMBLY AND EVALUATION OF DYNAMIC FRACTURE TOUGHNESS K_(1d) OF HIGH STRENGTH STEEL AT HIGH VELOCITY IMPACT[J]. 金属学报, 1998, 34(8): 852-857.
No Suggested Reading articles found!