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Brazing of Coated Al Foil Filler to AlN Ceramic |
Xiaoyi ZHANG1, Hailong SHANG1,2(), Bingyang MA1,2, Rongbin LI2, Geyang LI1 |
1 State Key Laboratory of Metal Matrix Composites, Shanghai JiaoTong University, Shanghai 200240, China 2 Shanghai Dianji University, Shanghai 201306, China |
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Cite this article:
Xiaoyi ZHANG, Hailong SHANG, Bingyang MA, Rongbin LI, Geyang LI. Brazing of Coated Al Foil Filler to AlN Ceramic. Acta Metall Sin, 2018, 54(4): 575-580.
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Abstract The wettabilities of molten metals on ceramics are poor normally. In order to improve the wettability, all existing ceramic brazing methods introduce a compound transition layer formed by the reaction of active metal and ceramic. The transition layer between brazing seam and ceramic however creates negative effect on the properties of brazing joints. Although Al is the scarce metal which can wet some ceramics such as AlN and Al2O3 without reaction, the difficulty of removing oxide layer on surface prevents it being ceramic brazing filler. This work proposed a kind of coated Al foil filler able to remove its own Al2O3 film and an elevating temperature brazing process to enhance Al/AlN joint strength. Removing Al2O3 film effect of vapor deposited Ni/Al double layer film on Al foil and the effect of brazing temperature on improving joint strength were studied. The results showed that due to buried by Ni/Al double layer film, Al2O3 film on Al foil original surface broken and was swept in Al-1%Ni (atomic fraction) alloy liquid during heating and melting process. As a result, the direct brazing of Al to AlN without interface reaction transition layer was realized. The joint strength was significantly enhanced by elevating brazing temperature. When brazing at 680 ℃, the joint fractured along the interface between Al seam and AlN and the sheer strength was 79 MPa because of Al liquid not wetting AlN. With the elevating of brazing temperature, the wettability and interface strength of Al/AlN improved. The fracture gradually transferred to brazing seam from interface. The joint strength increased and reached to the maximum value of 146 MPa at 840 ℃.
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Received: 02 May 2017
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Fund: Supported by National Natural Science Foundation of China (Nos.51401120 and 51671125) and Natural Science Foundation of Shanghai (No.16ZR1412800) |
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