Please wait a minute...
Acta Metall Sin  2014, Vol. 50 Issue (12): 1471-1477    DOI: 10.11900/0412.1961.2014.00153
Current Issue | Archive | Adv Search |
EFFECT OF ELECTROMAGNETIC MELT TREATMENT NEAR LIQUIDUS ON THE FORMATION OF NON-DENDRITE MICROSTRUCTURE OF SUPERALLOY
GAO Zhongtang, HU Rui(), WANG Jun, YANG Jieren, LI Jinshan
State Key Laboratory of Solidification Processing, Northwestern Polytechnical University, Xi'an 710072
Cite this article: 

GAO Zhongtang, HU Rui, WANG Jun, YANG Jieren, LI Jinshan. EFFECT OF ELECTROMAGNETIC MELT TREATMENT NEAR LIQUIDUS ON THE FORMATION OF NON-DENDRITE MICROSTRUCTURE OF SUPERALLOY. Acta Metall Sin, 2014, 50(12): 1471-1477.

Download:  HTML  PDF(4190KB) 
Export:  BibTeX | EndNote (RIS)      
Abstract  

The effects of electromagnetic field and melt treatment near liquidus on the grain refinement of the Ni-20Cr-18W (mass fraction, %) superalloy have been studied. The average grain size of 60 kg ingot can be refined to 127 μm and the grains are both ?ne and globular. Based on the effect of electromagnetic field on atomic cluster, interface stability and transformation from dendritic grain to globular grain, the mechanism of grain refinement has been studied from the aspect of nucleation thermodynamics by OM, SEM, EBSD. The results show that electromagnetic melt treatment near liquidus results in signi?cant re?nement. The grain refinement can be attributed to the mechanism that atomic clusters and globular structures can become the nucleus when the initial undercooling reaches certain level. Electromagnetic field not only improves homogeneity of the macroscopic temperature field, but also plays a positive role in interface stability and dendritic to globular transformation, which increases the nucleation rate.

Key words:  electromagnetic field      near liquidus      non-dendrite microstructure      nucleation rate      grain refinement     
ZTFLH:  TG 211  
Fund: Supported by National Basic Research Program of China (No.2011CB610404), Program of Introducing Talents of Discipline to Universities (No.B08040) and Research Found of the State Key Laboratory of Solidification Processing China (No.62-TP-2011)

URL: 

https://www.ams.org.cn/EN/10.11900/0412.1961.2014.00153     OR     https://www.ams.org.cn/EN/Y2014/V50/I12/1471

Fig.1  Schematic showing details of SEM and EBSD analysis on 60 kg grain refinement ingot in Ni-20Cr-18W superalloy
Fig.2  Transverse section EBSD images for samples No.2 (a) and No.3 (b) of Ni-20Cr-18W superalloy in Fig.1b
Fig.3  Schematic of sampling locations along longitudinal section of 60 kg melt at 2500 Hz and 17.6×106A/m2 (a), and temperature fields of different locations along axial (b) and radial (c) directions
Fig.4  OM microstructures of Ni-20Cr-18W superalloy held isothermally at different temperatures
Fig.5  Schematics of Peltier heating on solid/liquid interface of dendritic grain
Fig.6  Schematic of interactions between atomic clusters and globular grains
[1] Kotadia H R, Zhang H, Fan Z. Mater Lett, 2010; 64: 671
[2] Haghayehi R, Nastac L. Mater Lett, 2011; 65: 3230
[3] Xiong Y H, Li P J, Yang A M, Yan W D, Zeng D B, Liu L. Acta Metall Sin, 2002; 38: 529
(熊玉华, 李培杰, 杨爱民, 严卫东, 曾大本, 刘 林. 金属学报, 2002; 38: 529)
[4] Zhou Y H. Solidification Technology. Beijing: Mechanical Industry Press, 1998: 55
(周尧和. 凝固技术. 北京: 机械出版社, 1998: 55)
[5] Xia K, Tausing G. Mater Sci Eng, 1998; A246: 1
[6] Li X F, Zhang F, Zu F Q, Lv X, Zhao Z X, Yang D D. J Alloys Compd, 2010; 505: 472
[7] Wang Y Q, Wu Y Q, Liu J T, Bian X F. Chin Phy Lett, 2006; 23: 2513
[8] Men H, Jiang B, Fan Z. Acta Mater, 2010; 58: 6526
[9] Alirezar K, Miwa K J, Toshiyuki K S. Trans Nonferrous Met Soc China, 1998; 29: 1477
[10] Du Y Y, Lu Y P, Wang T M, Li T J, Zhang G L. Proc Eng, 2012; 27: 1129
[11] Wang J S, Xue Q G, Chang G W, Tang Y, Wang J Z, Cang D Q. J Univ Sci Technol Beijing, 2004; 11: 123
[12] Haghayeghi R, Nastac L. Mater Lett, 2011; 65: 3230
[13] Zhang X L, Li T J, Teng H T, Me S S, Jin J Z. Mater Sci Eng, 2007; A475: 194
[14] Wannasin J, Canyook R, Wisutmethangoon S, Flemings M C. Acta Mater, 2013; 61: 3897
[15] Li Q S, Song C J, Li H B, Zhai Q J. Mater Sci Eng, 2007; A466: 101
[16] Zi B T, Ba Q X, Cui J Z, Xu G M. Scr Mater, 2000; 43: 377
[17] He S X, Wang J, Zhou Y H. Acta Metall Sin, 2002; 38: 379
(何树先, 王 俊, 周尧和. 金属学报, 2002; 38: 379)
[18] Liu Y, Hu R, Li J S. Mater Sci Eng, 2009; A508: 141
[19] Yue J T, Voltmer W. J Cryst Growth, 1975; 29: 32
[20] Li M J, Takuya T, Naoki O, Kenji M W. J Alloys Compd, 2009; 487: 187
[21] Shibayan R, Satyam S, Tamirisa K. Acta Mater, 2011; 59: 5494
[22] Zuo Y B, Cui J Z, Zhao H T. J Mater Sci, 2012; 47: 5501
[23] Wang B, Yang Y S, Zhou J X, Tong W H. Rare Met Mater Eng, 2009; 38: 519
(汪 彬, 杨院生, 周吉学, 童文辉. 稀有金属材料与工程, 2009; 38: 519)
[24] Jia P, Wang E G, Lu L, He J C. Acta Metall Sin, 2013; 49: 1573
(贾 鹏, 王恩刚, 鲁 辉, 赫冀成. 金属学报, 2013; 49: 1573)
[25] Fan Z, Wang Y, Xia M, Arumuganathar S. Acta Mater, 2009; 57: 4891
[26] Li T, Lin X, Huang W D. Acta Mater, 2006; 54: 4815
[27] Lin X, Tong L L, Zhao L N, Wanng L L, Wang M, Huang W D. Trans Nonferrous Met Soc China, 2010; 20: S826
[28] Dong J, Lu G M, Ren Q F, Cui J Z. Acta Metall Sin, 2002; 38: 203
(董 杰, 路贵民, 任栖峰, 崔建中. 金属学报, 2002; 38: 203)
[29] Flemings M C. Solidification Processing. New York: McGraw Hill Book Company, 1974: 42
[30] Huang Y, Liu S, Lu D Y, Zhou Y H, Cheng G S, Zhang F S. Chin Space Sci Technol, 1989; 9(1): 7
(黄 焰, 刘 山, 鲁德洋, 周尧和, 程功善, 张福生. 中国空间科学技术, 1989; 9(1): 7)
[31] Shu D, Sun B D, Mi J, Gran P S. Acta Mater, 2011; 59: 2
[1] LI Xiaobing, QIAN Kun, SHU Lei, ZHANG Mengshu, ZHANG Jinhu, CHEN Bo, LIU Kui. Effect of W Content on the Phase Transformation Behavior in Ti-42Al-5Mn- xW Alloy[J]. 金属学报, 2023, 59(10): 1401-1410.
[2] WU Guohua, TONG Xin, JIANG Rui, DING Wenjiang. Grain Refinement of As-Cast Mg-RE Alloys: Research Progress and Future Prospect[J]. 金属学报, 2022, 58(4): 385-399.
[3] LIU Jie, XU Le, SHI Chao, YANG Shaopeng, HE Xiaofei, WANG Maoqiu, SHI Jie. Effect of Rare Earth Ce on Sulfide Characteristics and Microstructure in Non-Quenched and Tempered Steel[J]. 金属学报, 2022, 58(3): 365-374.
[4] DING Ning, WANG Yunfeng, LIU Ke, ZHU Xunming, LI Shubo, DU Wenbo. Microstructure, Texture, and Mechanical Properties of Mg-8Gd-1Er-0.5Zr Alloy by Multi-Directional Forging at High Strain Rate[J]. 金属学报, 2021, 57(8): 1000-1008.
[5] TANG Haiyan, LIU Jinwen, WANG Kaimin, XIAO Hong, LI Aiwu, ZHANG Jiaquan. Progress and Perspective of Functioned Continuous Casting Tundish Through Heating and Temperature Control[J]. 金属学报, 2021, 57(10): 1229-1245.
[6] LI Xiucheng,SUN Mingyu,ZHAO Jingxiao,WANG Xuelin,SHANG Chengjia. Quantitative Crystallographic Characterization of Boundaries in Ferrite-Bainite/Martensite Dual-Phase Steels[J]. 金属学报, 2020, 56(4): 653-660.
[7] REN Zhongming,LEI Zuosheng,LI Chuanjun,XUAN Weidong,ZHONG Yunbo,LI Xi. New Study and Development on Electromagnetic Field Technology in Metallurgical Processes[J]. 金属学报, 2020, 56(4): 583-600.
[8] WU Huajian, CHENG Renshan, LI Jingren, XIE Dongsheng, SONG Kai, PAN Hucheng, QIN Gaowu. Effect of Al Content on Microstructure and Mechanical Properties of Mg-Sn-Ca Alloy[J]. 金属学报, 2020, 56(10): 1423-1432.
[9] ZHANG Jun,JIE Ziqi,HUANG Taiwen,YANG Wenchao,LIU Lin,FU Hengzhi. Research and Development of Equiaxed Grain Solidification and Forming Technology for Nickel-Based Cast Superalloys[J]. 金属学报, 2019, 55(9): 1145-1159.
[10] Liping DENG,Kaixuan CUI,Bingshu WANG,Hongliang XIANG,Qiang LI. Microstructure and Texture Evolution of AZ31 Mg Alloy Processed by Multi-Pass Compressing Under Room Temperature[J]. 金属学报, 2019, 55(8): 976-986.
[11] Ran TAO, Yutao ZHAO, Gang CHEN, Xizhou KAI. Microstructure and Properties of In-Situ ZrB2 np/AA6111 Composites Synthesized Under an Electromagnetic Field[J]. 金属学报, 2019, 55(1): 160-170.
[12] Shubo LI, Wenbo DU, Xudong WANG, Ke LIU, Zhaohui WANG. Effect of Zr Addition on the Grain Refinement Mechanism of Mg-Gd-Er Alloys[J]. 金属学报, 2018, 54(6): 911-917.
[13] Yongyong GONG, Shumin CHENG, Yuyi ZHONG, Yunhu ZHANG, Qijie ZHAI. The Solidification Technology of Pulsed Magneto Oscillation[J]. 金属学报, 2018, 54(5): 757-765.
[14] Qiang WANG, Ming HE, Xiaowei ZHU, Xianliang LI, Chunlei WU, Shulin DONG, Tie LIU. Study and Development on Numerical Simulation for Application of Electromagnetic Field Technologyin Metallurgical Processes[J]. 金属学报, 2018, 54(2): 228-246.
[15] Yizhe MAO, Jianguo LI, Lei FENG. Effect of Coarse β(Al3Mg2) Phase on Microstructure Evolution in 573 K Annealed Al-10Mg Alloy by Uniaxial Compression[J]. 金属学报, 2018, 54(10): 1451-1460.
No Suggested Reading articles found!