The electrochemical study of corrosion resistance of silane-based hybrid films doped with rare earth salt on aluminum alloy
ZHANG Jin-Tao
常州工学院理学院
Cite this article:
ZHANG Jin-Tao. The electrochemical study of corrosion resistance of silane-based hybrid films doped with rare earth salt on aluminum alloy. Acta Metall Sin, 2008, 44(11): 1372-1377 .
In the present work, silane-based organic-inorganic hybrid films doped with rare earth salt (cerium nitrate) were prepared by sol-gel method using γ-glycidoxypropyltrimethoxysilane (γ-GPTMS) and tetraethoxysilane (TEOS) precursors on 2A12 aluminum alloys. The electrochemical tests (such as polarization curve and electrochemical impedance spectroscopy (EIS)) were preformed to investigate the preparing process of Ce-doped organic-inorganic hybrid films (including the concentration of cerium salt doped in films and curing temperature of coatings) and characterize the performances of corrosion protection of the coatings for 2A12 aluminum alloys. At the same time, the corrosion resistance of Ce-doped coatings was compared with non-doped silane-based hybrid films, chromate conversion coating and rare earth conversion coating. The results of polarization curve tests indicated that the polarization resistance value of Ce-doped silane-based hybrid films increased by more than one order of magnitude compared with that measured for non-doped coating, and much greater than those of chromate and rare earth conversion coatings. EIS measurements gave the results in good agreement with those obtained from polarization curves, suggesting that silane-based hybrid process present promising potentialities as alternative method of chromating by improving the preparing technology of these films.
[1]Yu X W,Cao C N,Yao Z M,Zhou D R,Yin Z D.Mater Sci Eng,2000;A284:56 [2]Montemor M F,Simoes A M,Ferreira M G S.Prog Org Coat,2001;43:274 [3]Rivera B F,Johnson B Y,O' Keefe M J,Fahrenholtz W G.Surf Coat Technol,2004;176:349 [4]Zhu L P,Lu C,Xiong R Z.Ordnance Mater Sci Eng,2007; 30(5):60 (朱利萍,鲁闯,熊仁章.兵器材料科学与工程,2007;30(5):60) [5]Guo C,Shi T,Zuo Y,Zhao J M,Xiong J P.Electroplat Finish,2006;25(9):44 (郭超,石铁,左禹,赵景茂,熊金平.电镀与涂饰,2006;25(9):44) [6]Wang C,Jiang F.Electroplat Pollut Control,2001;21(5): 16 (王成,江峰.电镀与环保,2001;21(5):16) [7]Wang C,Jiang F,Lin H C.Rare Met Mater Eng,2003; 32:130 (王成,江峰,林海潮.稀有金属材料与工程,2003;32:130) [8]Tang J L,Tang Y M,Zuo Y.Mater Prot,2006;39(11):27 (唐鋆磊,唐聿明,左禹.材料保护,2006;39(11):27) [9]Subramanian V,van Ooij W J.Surf Eng,1999;15:168 [10]Tang N,van Ooij W J,Gorecki G.Prog Org Coat,1997; 30:255 [11]Sundararajan G P,van Ooij W J.Surf Eng,2000;16:315 [12]Zhu D Q,van Ooij W J.Prog Org Coat,2004;49:42 [13]Zhu D Q,van Ooij W J.Electrochim Acta,2004;49:1113 [14]van Ooij W J,Zhu D Q,Prasad G,Jayaseelan S,Fu Y, Teredesai N.Surf Eng,2000;16:386 [15]Chou T P,Chandrasekaran C,Limmer S J,Seraji S,Wu Y,Forbess M J,Nguyen C,Cao G Z.J Non-Cryst Solids, 2001;290:153 [16]Metroke T L,Gandhi J S,Apblett A.Prog Org Coat,2004; 50:231 [17]Metroke T L,Kachurina O,Knobbe E T.Prog Org Coat, 2002;44:185 [18]Metroke T L,Apblett A.Prog Org Coat,2004;51:36 [19]Wang Y H,Zhao J M,Zuo Y.Corros Prot,2005;26:432 (王禹慧,赵景茂,左禹.腐蚀与防护,2005;26:432) [20]Cao J Y.The Technology and Application of Un-coated Surfaces Pretreatment.Beijing:Chemical Industry Press, 2004:242 (曹京宜.涂装表面预处理技术与应用.北京:化学工业出版社,2004:242) [21]Hu J M,Liu L,Zhang J T,Zhang J Q,Coo C N.Acta Metall Sin,2004;40:1189 (胡吉明,刘惊,张金涛,张鉴清,曹楚南.金属学报,2004;40:1189) [22]Leggat R B,Taylor S A,Taylor S R.Colloids Surf,2002; 210A:83 [23]Montemor M F,Rosqvist A,Fagerholm H,Ferreira M G S.Prog Org Coat,2004;51:188 [24]Li Y S,Wright P B,Puritt R,Tran T.Spectrochim Acta, 2004;60A:2759 [25]Song X L,Jiang N,Qu P,He X,Yang H P,Qiu G Z.Chi J Nonferrous Met,2006;16:2126 (宋晓岚,江楠,曲鹏,何希,杨海平,邱冠周.中国有色金属学报,2006;16:2126) [26]Hu Z.Inorg Chem Ind,2007;39:21 (胡震.无机盐工业,2007;39:21) [27]Cao C N,Zhang J Q.An Introduction to Electrochemi- cal Impedance Spectroscopy.Beijing:Science Press,2002: 156 (曹楚南,张鉴清.电化学阻抗谱导论.北京:科学出版社,2002:156) [28]Trabelsi W,Triki E,Dhouibi L,Ferreira M G S,Zheludke- vich M L,Montemor M F.Surf Coat Technol,2006;200: 4240