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Acta Metall Sin  2017, Vol. 53 Issue (11): 1495-1503    DOI: 10.11900/0412.1961.2017.00077
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Microstructure Evolution of Hot-Dip Al-10%Si Coating During the Austenitization of 22MnB5 Hot Stamping Steel
Xunhua YUAN(), Qifu ZHANG
National Engineering Laboratory of Advanced Coating Technology for Metals, New Metallurgy Hi-Tech Group Co., Ltd., Beijing 100081, China
Cite this article: 

Xunhua YUAN, Qifu ZHANG. Microstructure Evolution of Hot-Dip Al-10%Si Coating During the Austenitization of 22MnB5 Hot Stamping Steel. Acta Metall Sin, 2017, 53(11): 1495-1503.

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Abstract  

Hot stamping is an alternative technology to produce ultra-high strength steel (UHSS) with a tensile strength above 1 GPa for automotive bodies. At present, the hot-dip Al-10%Si (mass fraction) coating is used as a shield coating for the hot stamping steels, which protects the steels from surface oxidation and decarburization, and enhances their corrosion resistance. However, the microstructure evolution and compounds of hot-dip Al-10%Si coating during austenitization of 22MnB5 hot stamping steel are not clear yet. In this work, the thermo-mechanically induced microstructure evolution of hot-dip Al-10%Si coating is observed using SEM after austenitization of 22MnB5 hot stamping steel at 900 ℃ for different times, and the elemental depth profiles are analyzed in hot-dip Al-10%Si coating by EDS and GD-OES. The results show that before austenitization, the hot-dip Al-10%Si coating consisted of an aluminum matrix, pure silicon, and the intermetallic compound Fe2SiAl7, which was formed by eutectic reaction, there was a thin layer, which was composed of Fe2Al5 and FeAl3 between the intermetallic compound Fe2SiAl7 and the steel substrate. When 22MnB5 hot stamping steel was austenitized at 900 ℃, the ternary eutectic phase Al+Si+τ6 was transformed into an Al-Fe-Si ternary intermetallic compound or Fe-Al binary intermetallic compound gradually in the hot-dip Al-10%Si coating. When the austenitizing time was 2 min, the Al-10%Si coating was composed of the intermetallic compound Fe2SiAl7, Fe2Al5 and FeAl2 phases; when the austenitizing time was 5 min, the Al-10%Si coating was composed of FeAl2, Fe2SiAl2 and Fe5SiAl4 phases; when the austenitizing time was 8 min, the Al-10%Si coating was composed of FeAl2 and Fe5SiAl4 phases. Because the diffusion rate of Al atoms was much larger than that of Fe atoms in the diffusion layer of intermetallic compound Fe2SiAl2 and coating/steel substrate, the amount of Al atoms which diffused and reacted from the coating to the grain boundaries or grain of steel substrate was much larger than that of the Fe atoms which diffused from the steel substrate to the Al-10%Si coating, also the number of vacancies which diffused from the steel substrate to the Al-10%Si coating was much larger than the other way round. Due to this imbalance, the Kirkendall void was formed in the interface between the diffusion reaction layer and the Al-10%Si the coating. The hot-dip Al-10%Si coating can be used as the protective layer, since it has a stable Al2O3 film formed on its surface, and its thermal oxidation was very limited, during the 22MnB5 hot stamping steel austenitizing. But the protective performances of Al-10%Si coating could be poor, because the high temperature ductility of brittle intermetallic compound was low, which induced a lot of micro cracks that were perpendicular to the interface of coating/steel substrate, and penetrated the whole coating during the diffusion process of hot-dip Al-10%Si coating.

Key words:  22MnB5 hot stamping steel      hot-dip Al-10%Si coating      diffusion      intermetallic      Kirkendall effect     
Received:  09 March 2017     
ZTFLH:  TG174.4  
Fund: Supported by National Natural Science Foundation of China (No.51071052) and National Science and Technology Pillar Program during the Twelfth Five-Year Plan Period (No.2012BAJ13B03)

URL: 

https://www.ams.org.cn/EN/10.11900/0412.1961.2017.00077     OR     https://www.ams.org.cn/EN/Y2017/V53/I11/1495

Fig.1  Hot forming stages of 22MnB5 hot stamping steel
Fig.2  Schematic showing change in formability and tensile strength σb of 22MnB5 hot stamping steel with temperature (dT/dt—temperature gradient)
Fig.3  Cross sectional SEM image of hot-dip Al-10%Si coating before austenitizing
Fig.4  GD-OES depth profiles of hot-dip Al-10%Si coating before austenitizing
Fig.5  Liquids projection of solidification process of hot-dip Al-10%Si coating
Fig.6  Cross sectional SEM images of hot-dip Al-10%Si coating of 22MnB5 hot stamping steel after austenitizing at 900 ℃ for 2 min (a), 5 min (b) and 8 min (c)
Fig.7  GD-OES depth profiles of hot-dip Al-10%Si coating of 22MnB5 hot stamping steel after austenitizing at 900 ℃ for 2 min (a), 5 min (b) and 8 min (c)
Location Al Si Fe Phase
1 96.03 1.45 2.52 Pure Al
2 75.83 2.44 21.73 FeAl3
3 66.67 11.74 21.59 Fe2SiAl7
4 76.07 2.09 21.84 FeAl3
5 68.03 9.64 22.33 Fe2SiAl7
6 58.18 12.64 29.18 Fe5SiAl4+Fe2SiAl2
7 36.96 14.52 48.52 Fe2SiAl2
8 36.89 13.49 49.62 Fe5SiAl4
9 64.29 2.39 33.32 FeAl2
10 70.79 1.89 27.32 Fe2Al5
Table 1  EDS semi quantitative analysis results of the phase identified in hot Al-10%Si coating in Fig.6b (atomic fraction / %)
Fig.8  SEM images showing the formation and growth of Kirkendall voids at the coating/steel interface of 22MnB5 steel after hot stamping then austenitizing at 900 ℃ for 2 min (a), 5 min (b) and 8 min (c)
Fig.9  Relationships between weight change and austenitizing time at 900 ℃
Fig.10  GD-OES oxygen depth profiles of hot-dip Al-10%Si coating after austenitizing at 900 ℃ for different times
Fig.11  Compositional evolution and reaction path of the intermetallic phases showed by Fe-Al-Si ternary phase diagram during the austenitization of 22MnB5 hot stamping steel
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