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Acta Metall Sin  2017, Vol. 53 Issue (5): 575-582    DOI: 10.11900/0412.1961.2016.00500
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Effect of Alternating Current on Corrosion Behavior of X80 Pipeline Steel in Near-Neutral Environment
Hongxia WAN1,Dongdong SONG1,2,Zhiyong LIU1,Cuiwei DU1(),Xiaogang LI1,3
1 Institute for Advanced Materials and Technology, University of Science and Technology Beijing, Beijing 100083, China
2 Aerospace Research Institute of Materials & Processing Technology, Beijing 100076, China
3 Ningbo Institute of Material Technology and Engineering, Chinese Academy of Sciences, Ningbo 315201, China
Cite this article: 

Hongxia WAN,Dongdong SONG,Zhiyong LIU,Cuiwei DU,Xiaogang LI. Effect of Alternating Current on Corrosion Behavior of X80 Pipeline Steel in Near-Neutral Environment. Acta Metall Sin, 2017, 53(5): 575-582.

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Abstract  

The rapid development of energy, electricity, and transportation industries has created a market for steel pipes; however, buried steel pipelines near high-voltage transmission lines and electrified railways often experience alternating current (AC) corrosion at the damaged coating of pipelines; such phenomenon is mostly due to the resistance between the capacitance and inductance coupling, especially for long-distance pipelines in parallel operation. AC corrosion can cause pipeline corrosion perforation and stress corrosion cracking (SCC) in some cases, which has been a vital threat to the pipeline safety. In this work, the influence of AC on corrosion behavior of X80 pipeline steel was investigated in NS4 near-neutral solution by data acquisition technique, electrochemical test, immersion tests and surface analysis techniques. Results show that with the increasing of AC density, corrosion morphology changed from uniform corrosion to localized corrosion with many pits. Under the full AC interference, X80 steel occurred cathodic and anodic polarization which resulted in iron dissolution and hydrogen precipitation. The negative half wave AC would lead to hydrogen evolution and hydrogen induced anodic dissolution, the pits in X80 steel surface present sharp. However, under disturbance of positive half-wave AC, only anodic dissolution occurred and the pitting appeared spill shape and smoothly. Under various AC waveform interference, the corrosion products of X80 steel surface were different. Under full AC wave and positive half-wave interference, the corrosion products were loose, had have no α-FeOOH and occurred cracks; however, under negative half-wave AC interference, the corrosion products were denser and contained α-FeOOH which has protective effect on substrates.

Key words:  X80 pipeline steel      alternating current      near-neutral environment      corrosion behavior     
Received:  10 November 2016     
Fund: Supported by National Natural Science Foundation of China (Nos.51371036, 51131001 and 51471034)

URL: 

https://www.ams.org.cn/EN/10.11900/0412.1961.2016.00500     OR     https://www.ams.org.cn/EN/Y2017/V53/I5/575

Fig.1  Schematic of the experimental setup for AC corrosion of X80 steel in NS4 solution (R—resistance, C—capacitance, L—impedance, D—diode, AC—alternating current, DAQ—data acquisition unit, WE—working electrode, RE—reference electrode, CE—counter electrode, SCE—saturated calomel electrode)
Fig.2  Schematic of the AC immersion test of X80 steel in NS4 solution
Fig.3  AC potential signal acquisitions on X80 steel under various AC waves with different densities under full wave (a), negative half wave (b) and positive half wave (c) (t—time)
Fig.4  Potentials of X80 steel under full wave AC (a), negative half wave AC (b) and positive half wave AC (c) interferences
Fig.5  Current densities of X80 steel under full wave AC (a), negative half wave AC (b) and positive half wave AC (c) interferences
Fig.6  Immersion corrosion morphologies of X80 steel under the interferences of full wave AC (a1~f1), negative half wave AC (a2~f2) and positive half wave AC (a3~f3) with current densities of 0 A/m2 (a1~a3), 5 A/m2 (b1~b3), 10 A/m2 (c1~c3), 30 A/m2 (d1~d3), 50 A/m2 (e1~e3) and 80 A/m2 (f1~f3)
Fig.7  Corrosion morphology (a1~c1), XRD (a2~c2) and Raman (a3~c3) analyses of rust and corrosion products of X80 steel under the interferences of full wave AC (a1~a3), negative half wave AC (b1~b3) and positive half wave AC (c1~c3)
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