Research Progress on Cross-Scale Synergistically Reinforced Aluminum Matrix Composites

doi:10.11900/0412.1961.2025.00321

Acta Metall Sin

2026, Vol. 62

Issue (5): 733-742 DOI: 10.11900/0412.1961.2025.00321

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Research Progress on Cross-Scale Synergistically Reinforced Aluminum Matrix Composites

OUYANG Qiubao, SU Nan, WANG Ruian, LIU Kan, ZHANG Di(

)

National Key Laboratory of Metal Matrix Composites, School of Materials Science and Engineering, Shanghai Jiao Tong University, Shanghai 200240, China

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OUYANG Qiubao, SU Nan, WANG Ruian, LIU Kan, ZHANG Di. Research Progress on Cross-Scale Synergistically Reinforced Aluminum Matrix Composites. Acta Metall Sin, 2026, 62(5): 733-742.

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Abstract

Aluminum matrix composites, due to their high specific strength and modulus, excellent thermal conductivity, and controllable thermal expansion coefficient, show prospective broad applications in aerospace, automotive, and electronic packaging. However, traditional single-scale reinforcements often enhance material strength while reducing plasticity and toughness. This strength-toughness trade-off limits further material development. This bottleneck can potentially be overcome through an approach based on the recently developed “cross-scale synergistically reinforcement” strategy, inspired by the multiscale structures of natural biological materials. By the synergistic combination of micron- and nano-scale reinforcements into multiscale structures, the strategy aims to simultaneously enhance strength, modulus, plasticity, and toughness. This paper systematically reviews the research progress on cross-scale synergistic reinforcement in aluminum matrix composites. Additionally, this paper elucidates the design philosophy of cross-scale synergy, discusses the primary material systems, key fabrication techniques, and underlying mechanisms of cross-scale synergistic reinforcement, and outlines future research directions. Finally, this paper aims to provide theoretical guidance for the design and development of high-performance aluminum matrix composites.

Key words: aluminum matrix composites cross-scale reinforcement synergistic effect multiscale structure strengthening mechanism

Received: 20 October 2025

ZTFLH:

TB331

Fund: National Key Research and Development Program of China(2023YFB4606200);National Natural Science Foundation of China(52192595);Shanghai Jiao Tong University 2030 Initiative

Corresponding Authors: ZHANG Di, professor, Tel: 13501719680, E-mail: zhangdi@sjtu.edu.cn

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	OUYANG Qiubao
	SU Nan
	WANG Ruian
	LIU Kan
	ZHANG Di

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https://www.ams.org.cn/EN/10.11900/0412.1961.2025.00321 OR https://www.ams.org.cn/EN/Y2026/V62/I5/733

Fig.1 Schematics of the preparation process of in situ self-generated SiC particles (SiCp) carbon nanotubes (CNTs)-reinforced aluminium matrix composites^[2] (CVD—chemical vapor deposition)

Fig.2 Finite element model for the evolution of strain distributions of the regions near m-SiCp/Al (a, b) and m-SiCp/Al and n-SiCp/Al (d-f) composites during tensile deformation (PEEQ—equivalent plastic strain, ε—strain, σ—stress, m-SiCp—micron-sized SiCp, n-SiCp—nano-sized SiCp), and PEEQ curves along the red lines marked in Figs.2b and e (LBM—low speed ball milling) (c)^[64]

Fig.3 Fracture surface morphologies of SiC/CNTs/7075Al composites^[1]
(a) m-SiCp at the fracture surface (b) pull-out of CNTs

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