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| Tensile and Fracture Behaviors of Stitched Twill Carbon Fabric Structure Reinforced Aluminum Matrix Composites at Elevated Temperature |
WU Zhiyong1, SHAO Huifan1, CAI Changchun1, ZENG Min1, WANG Zhenjun1( ), WANG Yanli2, CHEN Lei2, XIONG Bowen1 |
1 School of Aeronautical Manufacturing Engineering, Nanchang Hangkong University, Nanchang 330063, China 2 AVIC Jiangxi Hongdu Aviation Industry Group Co. Ltd., Nanchang 330096, China |
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Cite this article:
WU Zhiyong, SHAO Huifan, CAI Changchun, ZENG Min, WANG Zhenjun, WANG Yanli, CHEN Lei, XIONG Bowen. Tensile and Fracture Behaviors of Stitched Twill Carbon Fabric Structure Reinforced Aluminum Matrix Composites at Elevated Temperature. Acta Metall Sin, 2025, 61(9): 1387-1402.
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Abstract Three-dimensional fabric-reinforced aluminum matrix composites with high specific strength and modulus, excellent high-temperature resistance, and impact resistance are ideal structural materials for fabricating heat-resistant components in aeronautics and aerospace engineering. However, few studies have explored the mechanical properties and fracture behaviors of these composites in high-temperature environments. This study aims to investigate the quasi-static tensile behaviors and failure mechanisms of a stitched twill carbon fabric-reinforced aluminum matrix composite at an elevated temperature of 400 oC. Based on the fabric structure and yarn microstructure, a mesoscle finite element model was established using representative unit cells at the microsale and mesoscale. The macroscopic mechanical response, damage evolution, and failure mechanism of the composite during the tensile test at an elevated temperature (400 oC) were analyzed through numerical simulations and experiments. Results show that the tested tensile modulus, strength, and fracture strain at 400 oC are 103.20 GPa, 621.60 MPa, and 0.819%, respectively. The calculated tensile stress-strain curve aligns with the experimental curves obtained from high-temperature tensile tests. The composites experience complex thermal stress at elevated temperatures, with the matrix pocket under compressive stress and the yarn structure under tensile stress. In the initial tensile stage, the matrix between interlaced weft/warp yarns is damaged, and local failure zones appear in the stitch and warp yarns; however, the composite exhibits a linear elastic response. As the tensile load increases, the degree of damage in the matrix pocket gradually increases, leading to the emergence of serious matrix damage zones and weft yarn cracking along the twill direction of the fabric. Consequently, the growth rate of tensile stress in the tensile curve declines with increasing tensile strain. In the final stage, the matrix failure zone and yarn fracture zone overlap. The axial fracture of warp yarn, in particular, leads to catastrophic fracture of the composite, resulting in a dramatic drop of the tensile stress. The stitch and weft yarns in the composites exhibit a flat fracture morphology, whereas the fractured warp yarn presents rugged fracture surfaces. A mass of fiber pull-out is observed on the microscopic fracture surface of a warp yarn, accompanied by matrix alloy tearing characteristics.
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Received: 01 December 2023
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| Fund: National Natural Science Foundation of China(52165018);Jiangxi Provincial Program for Cultivating Academic and Technical Leaders in Key Disciplines(20225BCJ22002) |
Corresponding Authors:
WANG Zhenjun, professor, Tel: 18970951974, E-mail: wangzhj@nchu.edu.cn
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