Please wait a minute...
Acta Metall Sin  2017, Vol. 53 Issue (7): 888-896    DOI: 10.11900/0412.1961.2017.00034
Orginal Article Current Issue | Archive | Adv Search |
Effect of Martensitic Transformation on Stress Evolution in Multi-Pass Butt-Welded 9%Cr Heat-Resistant Steel Pipes
Xue WANG1,2(),Lei HU1,Dongxu CHEN3,Songtao SUN3,Liquan LI3
1 School of Power and Mechanics, Wuhan University, Wuhan 430072, China
2 State Key Laboratory of Advanced Welding and Joining, Harbin Institute of Technology, Harbin 150001, China
3 Henan No.1 Thermal Power Construction Company, Zhengzhou 467001, China
Cite this article: 

Xue WANG,Lei HU,Dongxu CHEN,Songtao SUN,Liquan LI. Effect of Martensitic Transformation on Stress Evolution in Multi-Pass Butt-Welded 9%Cr Heat-Resistant Steel Pipes. Acta Metall Sin, 2017, 53(7): 888-896.

Download:  HTML  PDF(1451KB) 
Export:  BibTeX | EndNote (RIS)      
Abstract  

It has been recognized that low temperature martensitic transformation can reduce harmful tensile stress and generate beneficial compressive stress in weld zone of single pass welded joints. The influence of martensitic transformation is even greater in 9%Cr steel because of its high hardenability and low transformation temperature (about 100~400 ℃). However, compressive stress was confined in certain parts of weld zone in multi-pass butt-welded 9%Cr steel pipes. In this work, stress evolution in a multi-pass butt-welded 9%Cr steel pipe was predicted using Abaqus software, and the effect of martensitic transformation was further investigated. The simulated results show that the overall pattern for the axial and hoop stresses appears to be similar, despite the lower magnitudes for axial stress. The maximum compressive stress was found in the final weld pass, and the maximum tensile stress was formed in the weld pass adjacent to the final weld pass. Stress in weld passes adjacent to weld root is relatively low. Tensile stress due to thermal contraction in the final weld pass was relieved by martensitic transformation and clear compressive stress was formed. However, little effect of martensitic transformation was found on the significant tensile residual stress in weld passes adjacent to the final weld pass. The final weld pass has the primary effect on the formation of residual stress. Compressive stress was indeed generated by martensitic transformation in former weld pass, however it was relieved by weld thermal cycle of latter weld pass. As a result, the effect of martensitic transformation appears to be confined to the final weld pass. The influence of martensitic transformation is greater around outer surface than that around inner surface.

Key words:  9%Cr heat-resistant steel      multi-pass welding      numerical analysis      martensitic transformation      residual stress     
Received:  13 February 2017     
Fund: Supported by National Natural Science Foundation of China (Nos.51374153 and 51574181) and State Key Laboratory of Advanced Welding and Joining, Harbin Institute of Technology (No.AWJ-Z15-02)

URL: 

https://www.ams.org.cn/EN/10.11900/0412.1961.2017.00034     OR     https://www.ams.org.cn/EN/Y2017/V53/I7/888

Fig.1  Dimensions of the pipes and geometry of the groove used in the simulation (unit: mm)
Pass number Welding method I / A U / V v / (cmmin-1) Tp (or Ti) / ℃
1 GTAW 120 11 5.2 300
2 GTAW 170 11 6.5 200~250
3~11 GMAW 250 30 25~40 200~250
Table 1  Welding conditions for each pass [15]
Fig.2  Finite element meshes near the weld zone and sequence of the weld pass
Fig.3  Martensite distribution after welding
Fig.4  Evolutions of temperature, martensite fraction fm and austenite fraction fγ with time at point A in Fig.3 in the weld thermal cycle of the 1st weld pass
Fig.5  Simulation results of hoop residual stress (a, b) and axial residual stress (c, d) with (a, c) and without (b, d) martensitic transformation effect
Fig.6  Hoop (a, b) and axial (c, d) components of residual stress distributions along longitudinal direction on inner surface (a, c) and outer surface (b, d) (Dotted lines highlight the WM/HAZ region, HAZ—heat affected zone, WM—weld metal, SSRT—solid-state phase transformation)
Fig.7  Hoop stress evolutions in the multi-pass welding after 1st weld pass (a, b), 3rd weld pass (c, d), 5th weld pass (e, f) and final weld pass (g, h) with (a, c, e, g) and without (b, d, f, h) martensitic transformation effect
Fig.8  Axial stress evolutions in the multi-pass welding after 1st weld pass (a, b), 3rd weld pass (c, d), 5th weld pass (e, f) and final weld pass (g, h) with (a, c, e, g) and without (b, d, f, h) martensitic transformation effect
Fig.9  Stress evolutions in the 3rd pass at point B in Fig.8c (Ms, Mf —martensite transformation start and finish temperatures, respectively)
[1] Bugge J, Kj?r S, Blum R.High-efficiency coal-fired power plants development and perspectives[J]. Energy, 2006, 31: 1437
[2] Liu Z D, Cheng S C, Wang Q J, et al.Development of Boiler Steel Used for 600 ℃ Power Plants in China [M]. Beijing: Metallurgical Industry Press, 2011: 345
[2] (刘正东, 程世长, 王起江等. 中国600 ℃火电机组锅炉钢进展 [M]. 北京: 冶金工业出版社, 2011: 345)
[3] Liang W, Murakawa H, Deng D A.Investigation of welding residual stress distribution in a thick-plate joint with an emphasis on the features near weld end-start[J]. Mater. Des., 2015, 67: 303
[4] Wang X, Pan Q G, Tao Y S, et al.Type IV creep rupture characteristics of P92 steel weldment[J]. Acta Metall. Sin., 2012, 48: 427
[4] (王学, 潘乾刚, 陶永顺等. P92钢焊接接头IV型蠕变断裂特性[J]. 金属学报, 2012, 48: 427)
[5] Zhang G D, Zhou C Y, Xue J L.Finite element analysis of high temperature piping creep under inner pressure and welding residual stress[J]. Acta Metall. Sin., 2008, 44: 1271
[5] (张国栋, 周昌玉, 薛吉林. 内压与焊接残余应力共同作用下高温管道蠕变有限元分析[J]. 金属学报, 2008, 44: 1271)
[6] Zhang G D, Zhou C Y.Finite element simulations of welding residual stress and creep damage for welded joint[J]. Acta Metall. Sin., 2008, 44: 848
[6] (张国栋, 周昌玉. 焊接接头残余应力及蠕变损伤的有限元模拟[J]. 金属学报, 2008, 44: 848)
[7] Moat R J, Stone H J, Shirzadi A A, et al.Design of weld fillers for mitigation of residual stresses in ferritic and austenitic steel welds[J]. Sci. Technol. Weld. Join., 2011, 16: 279
[8] Ramjaun T, Stone H J, Karlsson L, et al.Effect of interpass temperature on residual stresses in multi-pass welds produced using low transformation temperature filler alloy[J]. Sci. Technol. Weld. Join., 2014, 19: 44
[9] Ooi S W, Garnham J E, Ramjaun T I.Review: Low transformation temperature weld filler for tensile residual stress reduction[J]. Mater. Des., 2014, 56: 773
[10] Mochizuki M, Toyoda M.Strategy of considering microstructure effect on weld residual stress analysis[J]. J. Pressure Vessel Technol., 2006, 129: 619
[11] Francis J A, Bhadeshia H K D H, Withers P J. Welding residual stresses in ferritic power plant steels[J]. Mater. Sci. Technol., 2007, 23: 1009
[12] Lee C H, Chang K H.Prediction of residual stresses in high strength carbon steel pipe weld considering solid-state phase transformation effects[J]. Comput. Struct., 2011, 89: 256
[13] Deng D A, Zhang Y B, Li S, et al.Influence of solid-state phase transformation on residual stress in P92 steel welded joint[J]. Acta Metall. Sin., 2016, 52: 394
[13] (邓德安, 张彦斌, 李索等. 固态相变对P92钢焊接接头残余应力的影响[J]. 金属学报, 2016, 52: 394)
[14] Yaghi A H, Hyde T H, Becker A A, et al.A comparison between measured and modeled residual stresses in a circumferentially butt-welded P91 steel pipe[J]. J. Pressure Vessel Technol., 2010, 132: 011206
[15] Deng D A, Murakawa H.Prediction of welding residual stress in multi-pass butt-welded modified 9Cr-1Mo steel pipe considering phase transformation effects[J]. Comp. Mater. Sci., 2006, 37: 209
[16] Yaghi A H, Hyde T H, Becke A A, et al.Finite element simulation of welding and residual stresses in a P91 steel pipe incorporating solid-state phase transformation and post-weld heat treatment[J]. J. Strain Anal. Eng. Des., 2008, 43: 275
[17] Ning B Q, Liu Y C, Qiao Z X, et al.Determination of critical cooling rates in undercooled austenite transformation process of T91 ferritic heat-resistant steel[J]. J. Mater. Eng., 2007, (9): 9
[17] (宁保群, 刘永长, 乔志霞等. T91铁素体耐热钢过冷奥氏体转变过程中临界冷却速度的研究[J]. 材料工程, 2007, (9): 9)
[18] Koistinen D P, Marburger R E.A general equation prescribing the extent of the austenite-martensite transformation in pure iron-carbon alloys and plain carbon steels[J]. Acta Metall., 1959, 7: 59
[19] Karlsson R I, Josefson B L.Three-dimensional finite element analysis of temperatures and stresses in a single-pass butt-welded pipe[J]. J. Pressure Vessel Technol., 1990, 112: 76
[20] Paddea S, Francis J A, Paradowska A M, et al.Residual stress distributions in a P91 steel-pipe girth weld before and after post weld heat treatment[J]. Mater. Sci. Eng., 2012, A534: 663
[21] Zhang Y H, Li H Q, Xu Y.Reasons for metallography defect form and the formation of P91 steel main steam pipe welding seam[J]. Northeast Electr. Power Technol., 2009, (7): 1
[21] (张艳红, 李宏强, 徐昀. P91钢主蒸汽管道焊缝金相缺陷形态及其形成原因探讨[J]. 东北电力技术, 2009, (7): 1)
[22] Wang Z Y, Li S J, Hao X J, et al.Ultrasonic testing of interlayer cracks in P91 butt weld[J]. Nondestr. Test., 2011, 33(5): 54
[22] (王志永, 李树军, 郝晓军等. P91钢管对接焊缝层间裂纹的超声波检测[J]. 无损检测, 2011, 33(5): 54)
[23] Wang X, Hu L, Xu Q, et al.Influence of martensitic transformation on welding residual stress in plates and pipes[J]. Sci. Technol. Weld. Join., 2016, doi: 10.1080/13621718.2016.1263711
[24] Brickstad B, Josefson B L.A parametric study of residual stresses in multi-pass butt-welded stainless steel pipes[J]. Int. J. Pressure Vessels Piping, 1998, 75: 11
[25] Radaj D.Heat Effects of Welding: Temperature Field, Residual Stress, Distortion[M]. Berlin Heidelberg: Springer-Verlag, 1992: 204
[1] BI Zhongnan, QIN Hailong, LIU Pei, SHI Songyi, XIE Jinli, ZHANG Ji. Research Progress Regarding Quantitative Characterization and Control Technology of Residual Stress in Superalloy Forgings[J]. 金属学报, 2023, 59(9): 1144-1158.
[2] DU Jinhui, BI Zhongnan, QU Jinglong. Recent Development of Triple Melt GH4169 Alloy[J]. 金属学报, 2023, 59(9): 1159-1172.
[3] LI Shilei, LI Yang, WANG Youkang, WANG Shengjie, HE Lunhua, SUN Guang'ai, XIAO Tiqiao, WANG Yandong. Multiscale Residual Stress Evaluation of Engineering Materials/Components Based on Neutron and Synchrotron Radiation Technology[J]. 金属学报, 2023, 59(8): 1001-1014.
[4] WANG Chongyang, HAN Shiwei, XIE Feng, HU Long, DENG Dean. Influence of Solid-State Phase Transformation and Softening Effect on Welding Residual Stress of Ultra-High Strength Steel[J]. 金属学报, 2023, 59(12): 1613-1623.
[5] ZHANG Kaiyuan, DONG Wenchao, ZHAO Dong, LI Shijian, LU Shanping. Effect of Solid-State Phase Transformation on Stress and Distortion for Fe-Co-Ni Ultra-High Strength Steel Components During Welding and Vacuum Gas Quenching Processes[J]. 金属学报, 2023, 59(12): 1633-1643.
[6] JIANG Jiang, HAO Shijie, JIANG Daqiang, GUO Fangmin, REN Yang, CUI Lishan. Quasi-Linear Superelasticity Deformation in an In Situ NiTi-Nb Composite[J]. 金属学报, 2023, 59(11): 1419-1427.
[7] LU Haifei, LV Jiming, LUO Kaiyu, LU Jinzhong. Microstructure and Mechanical Properties of Ti6Al4V Alloy by Laser Integrated Additive Manufacturing with Alternately Thermal/Mechanical Effects[J]. 金属学报, 2023, 59(1): 125-135.
[8] WU Jin, YANG Jie, CHEN Haofeng. Fracture Behavior of DMWJ Under Different Constraints Considering Residual Stress[J]. 金属学报, 2022, 58(7): 956-964.
[9] ZHANG Xinfang, XIANG Siqi, YI Kun, GUO Jingdong. Controlling the Residual Stress in Metallic Solids by Pulsed Electric Current[J]. 金属学报, 2022, 58(5): 581-598.
[10] LI Wei, JIA Xingqi, JIN Xuejun. Research Progress of Microstructure Control and Strengthening Mechanism of QPT Process Advanced Steel with High Strength and Toughness[J]. 金属学报, 2022, 58(4): 444-456.
[11] SU Kaixin, ZHANG Jiwang, ZHANG Yanbin, YAN Tao, LI Hang, JI Dongdong. High-Cycle Fatigue Properties and Residual Stress Relaxation Mechanism of Micro-Arc Oxidation 6082-T6 Aluminum Alloy[J]. 金属学报, 2022, 58(3): 334-344.
[12] CHEN Wei, CHEN Hongcan, WANG Chenchong, XU Wei, LUO Qun, LI Qian, CHOU Kuochih. Effect of Dilatational Strain Energy of Fe-C-Ni System on Martensitic Transformation[J]. 金属学报, 2022, 58(2): 175-183.
[13] YUAN Jiahua, ZHANG Qiuhong, WANG Jinliang, WANG Lingyu, WANG Chenchong, XU Wei. Synergistic Effect of Magnetic Field and Grain Size on Martensite Nucleation and Variant Selection[J]. 金属学报, 2022, 58(12): 1570-1580.
[14] LUO Wenze, HU Long, DENG Dean. Numerical Simulation and Development of Efficient Calculation Method for Residual Stress of SUS316 Saddle Tube-Pipe Joint[J]. 金属学报, 2022, 58(10): 1334-1348.
[15] WANG Jinliang, WANG Chenchong, HUANG Minghao, HU Jun, XU Wei. The Effects and Mechanisms of Pre-Deformation with Low Strain on Temperature-Induced Martensitic Transformation[J]. 金属学报, 2021, 57(5): 575-585.
No Suggested Reading articles found!