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金属学报  2025, Vol. 61 Issue (1): 12-28    DOI: 10.11900/0412.1961.2024.00265
  综述 本期目录 | 过刊浏览 |
真空自耗电弧熔炼铸锭凝固行为多尺度模拟研究进展
李俊杰1(), 李盼悦1, 黄立清1,2, 郭杰1, 吴京洋1, 樊凯2, 王锦程1
1 西北工业大学 凝固技术国家重点实验室 西安 710072
2 湖南湘投金天钛业科技股份有限公司 常德 415001
Progress in Multiscale Simulation of Solidification Behavior in Vacuum Arc Remelted Ingot
LI Junjie1(), LI Panyue1, HUANG Liqing1,2, GUO Jie1, WU Jingyang1, FAN Kai2, WANG Jincheng1
1 State Key Laboratory of Solidification Processing, Northwestern Polytechnical University, Xi'an 710072, China
2 Hunan Xiangtou Goldsky Titanium Industry Technology Co. Ltd., Changde 415001, China
引用本文:

李俊杰, 李盼悦, 黄立清, 郭杰, 吴京洋, 樊凯, 王锦程. 真空自耗电弧熔炼铸锭凝固行为多尺度模拟研究进展[J]. 金属学报, 2025, 61(1): 12-28.
Junjie LI, Panyue LI, Liqing HUANG, Jie GUO, Jingyang WU, Kai FAN, Jincheng WANG. Progress in Multiscale Simulation of Solidification Behavior in Vacuum Arc Remelted Ingot[J]. Acta Metall Sin, 2025, 61(1): 12-28.

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摘要: 

真空自耗电弧熔炼(VAR)是当前钛合金、镍基高温合金等材料高致密、高均匀、无缺陷大型铸锭的主要熔炼技术。数值模拟已成为理解VAR过程中多种尺度物理现象及指导VAR工艺参数优化的重要手段。本文系统梳理了近20多年来国内外在VAR铸锭凝固数值仿真模型、宏观传输行为、介/微观组织形貌与缺陷演化以及工艺参数对铸锭质量影响4个方面的模拟研究进展,并对本领域存在的不足及未来的发展进行了分析展望。

关键词 真空自耗电弧熔炼凝固数值模拟宏观偏析微观组织    
Abstract

Vacuum arc remelting (VAR) is the principal remelting process for producing high-quality Ti-based alloy and Ni-based superalloy ingots with high density, fine chemical homogeneity, and minimal defects. Numerical modeling plays a crucial role in understanding the mechanisms and dynamics of various phenomena occurring at different scales during the VAR process. It also aids in optimizing operational parameters. In this paper, the development of multiscale simulations for VAR ingot solidification over the last two decades is introduced. The following four aspects are addressed: numerical models at various scales, macroscopic transport phenomena, microstructure and defect evolution, and the effects of process control parameters on the VAR ingot quality. Furthermore, the current limitations in this field and proposed future development directions are discussed.

Key wordsvacuum arc remelting    solidification    numerical simulation    macrosegregation    microstructure
收稿日期: 2024-07-31     
ZTFLH:  TG244  
基金资助:凝固技术国家重点实验室自主课题项目(2020-TS-06)
通讯作者: 李俊杰,lijunjie@nwpu.edu.cn,主要从事凝固理论及多尺度模拟研究
Corresponding author: LI Junjie, professor, Tel: (029)88492374, E-mail: lijunjie@nwpu.edu.cn
作者简介: 李俊杰,男,1982年生,教授,博士
图1  真空自耗熔炼(VAR)熔池凝固过程中的物理现象及其相互关联
图2  VAR过程中不同熔炼阶段的典型温度场分布[8]
图3  不同流动模式下的熔池等温线分布
图4  各种驱动力下的VAR熔池流动模式
图5  不同熔炼电流下浮力与自感电磁力竞争造成的熔池特征变化[58]
图6  VAR铸锭中宏观偏析形成机制
图7  热浮力以及自感Lorentz力驱动流动下的宏观偏析模式[57,58]
图8  不同反置方案下全部三次熔炼铸锭的宏观偏析对比[11]
图9  不同合金体系中凝固晶粒组织的元胞自动机(CA)模拟与实验观测结果对比[29,32,53]
图10  TC17合金β斑形成机制的多尺度模拟分析[28]
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