Please wait a minute...
金属学报    DOI: 10.11900/0412.1961.2025.00082
  本期目录 | 过刊浏览 |
高磁感取向硅钢大面积磁畴形态与饱和磁感应强度和铁损的关系
郎雨琪1,黎先浩2,赵鹏飞2,3,王德坤1,朱博严2,刘家凤2,从道永1
1. 北京科技大学 新金属材料全国重点实验室  北京 100083
2. 首钢智新电磁材料(迁安)股份有限公司  迁安 064404
3. 北京科技大学 冶金与生态工程学院 北京 100083
Correlation Between Large-Area Magnetic Domain Morphology and Saturation Magnetic Flux Density/Iron Loss in High-Permeability Grain-Oriented Silicon Steels
引用本文:

郎雨琪 黎先浩 赵鹏飞 王德坤 朱博严 刘家凤 从道永. 高磁感取向硅钢大面积磁畴形态与饱和磁感应强度和铁损的关系[J]. 金属学报, DOI: 10.11900/0412.1961.2025.00082.

全文: PDF(1264 KB)  
摘要: 取向硅钢的磁畴显著影响其磁性能,但是现有研究多集中于局部磁畴观察,关于大面积磁畴形态与宏观磁性能关系的研究鲜有报道。为了深入理解磁畴形态与磁性能之间的关系,本工作利用大面积磁畴观察和统计方法(粉纹法),结合前散射探测器(FSD)磁畴成像法与电子背散射衍射技术,对取向硅钢大面积磁畴形态、微区精细磁畴形态和晶体取向进行了系统研究,深入探讨了磁畴形态与饱和磁感应强度(B800)和铁损之间的关系。结果表明,在晶粒形态和数量相近的情况下,随着180°主畴偏离轧向< 2°的面积分数和主畴平均宽度的增加,B800升高,铁损降低;晶粒取向偏离角(αβ)的平均值越小、分布范围越窄,B800越高,铁损越低。微区磁畴观察和晶体取向分析结果表明,小角度晶界不会阻碍磁畴穿过,但随着取向差的增大,晶界附近会出现楔形畴,而大角度晶界会阻碍磁畴的穿过。岛晶和细晶粒的取向均显著偏离Goss织构,其与周围晶粒之间通常形成大角度晶界,晶粒内部磁畴为条状畴、柳叶刀畴等附加畴,会阻碍磁畴的运动,降低样品的磁性能。
关键词 取向硅钢磁畴形态磁性能晶体取向铁损饱和磁感电子背散射衍射前散射探测器    
Abstract:Grain-oriented silicon steel (GOSS) is a key soft magnetic material used in electrical devices such as motors and transformers. Optimizing its magnetic properties remains a research focus in materials science and electromagnetics. Magnetic domain morphology, a critical factor influencing magnetic properties, directly determines the key characteristics of silicon steel, including saturation magnetic flux density (B800) and core loss, thereby impacting its energy efficiency in practical applications. Therefore, elucidating the intrinsic relationships among domain morphology, crystallographic orientation, and magnetic properties is important for developing high-performance silicon steel. However, current research predominantly focuses on local domain observations, while the relationships among large-area domain morphology, crystallographic orientation, and macroscopic magnetic properties are rarely studied. To address this gap, the large-area domain morphology, fine microscale domain structures, and crystallographic orientations of GOSS were systematically investigated using large-scale domain observation method (Bitter method) combined with forescatter detector domain imaging and electron backscatter diffraction. The relationships between domain structures and magnetic properties, including B800 and iron loss, were thoroughly examined. The results show that increasing both the area fraction of 180° primary domains with less than 2° deviation from the rolling direction and the average width of the primary domains enhances B800 while reducing iron loss. Moreover, smaller average in-plane deviation angle (α) and out-of-plane deviation angle (β) of the ⟨100⟩ easy-magnetization axis from the rolling direction or rolling plane, as well as more concentrated α and β distributions, are associated with higher B800 and lower iron loss. Furthermore, the presence of island grains and fine-grained microstructures possibly leads to a decrease in B800 and an increase in iron loss. Microdomain observations and crystallographic orientation analyses reveal that low-angle grain boundaries do not impede domain transfer and that wedge-shaped domains form near boundaries with increasing misorientation. Additionally, unlike low-angle grain boundaries, high-angle grain boundaries completely block domain transfer. The orientations of both island grains and fine grains substantially deviate from the Goss texture, typically forming high-angle grain boundaries with surrounding coarse secondary recrystallized grains. The magnetic domains within these finer grains—primarily supplementary domains such as strip and lancet domains—obstruct the movement of 180° primary domains during magnetization, thereby degrading the overall magnetic properties of the material.
Key wordsgrain-oriented silicon steel    magnetic domain    magnetic property    crystal orientation    iron loss    saturation magnetic flux density    electron backscatter diffraction    forescatter detector
收稿日期: 2025-03-31     
ZTFLH:  TG113.22  
基金资助:国家自然科学基金项目
[1] 朱春健, 李艳辉, 朱正旺, 吴立成, 张海峰, 张伟. B含量调控Fe98.5 -x B x Cu1.5 纳米晶合金组织结构和磁性能[J]. 金属学报, 2025, 61(8): 1174-1182.
[2] 葛蓬华, 张勇, 李志明. 异构FeCoNi中熵合金的软磁与力学行为[J]. 金属学报, 2025, 61(7): 1119-1128.
[3] 黄曾鑫, 蒋逸航, 赖春明, 吴庆捷, 刘大海, 杨亮. 基于原子模拟的金属Fe晶界能与晶界取向相关性分析[J]. 金属学报, 2024, 60(9): 1289-1298.
[4] 刘仲武, 周帮, 廖雪峰, 何家毅. 全高丰度稀土(Ce, La, Y)-Fe-B永磁的研究现状和未来发展[J]. 金属学报, 2024, 60(5): 585-604.
[5] 杨伟阳, 黎先浩, 赵鹏飞, 于海彬, 赵松山, 罗海文. 取向硅钢不同常化工艺下组织及抑制剂的变化[J]. 金属学报, 2024, 60(5): 605-615.
[6] 张振武, 李继康, 许文贺, 沈沐宇, 戚磊一, 郑可盈, 李伟, 魏青松. 搭接工艺对选区激光熔化镍基单晶高温合金DD491晶体取向与微观组织的影响[J]. 金属学报, 2024, 60(11): 1471-1486.
[7] 张德印, 郝旭, 贾宝瑞, 吴昊阳, 秦明礼, 曲选辉. Y2O3 含量对燃烧合成Fe-Y2O3 纳米复合粉末性能的影响[J]. 金属学报, 2023, 59(6): 757-766.
[8] 刘路军, 刘政, 刘仁辉, 刘永. Nd90Al10 晶界调控对晶界扩散磁体磁性能和微观结构的影响[J]. 金属学报, 2023, 59(11): 1457-1465.
[9] 项兆龙, 张林, XIN Yan, 安佰灵, NIU Rongmei, LU Jun, MARDANI Masoud, HAN Ke, 王恩刚. Cr含量对FeCrCoSi永磁合金调幅分解组织及其性能的影响[J]. 金属学报, 2022, 58(1): 103-113.
[10] 许占一, 沙玉辉, 张芳, 章华兵, 李国保, 储双杰, 左良. 取向硅钢二次再结晶过程中的取向选择行为[J]. 金属学报, 2020, 56(8): 1067-1074.
[11] 刘金来, 叶荔华, 周亦胄, 李金国, 孙晓峰. 一种单晶高温合金的弹性性能的各向异性[J]. 金属学报, 2020, 56(6): 855-862.
[12] 于雷,罗海文. 部分再结晶退火对无取向硅钢的磁性能与力学性能的影响[J]. 金属学报, 2020, 56(3): 291-300.
[13] 孙衡,林小娉,周兵,赵圣诗,唐琴,董允. 定向凝固Mg-xGd-0.5Y合金的微观组织及拉伸变形行为[J]. 金属学报, 2020, 56(3): 340-350.
[14] 胡斌,李树索,裴延玲,宫声凯,徐惠彬. <111>取向小角偏离对一种镍基单晶高温合金蠕变性能的影响[J]. 金属学报, 2019, 55(9): 1204-1210.
[15] 储双杰,杨勇杰,和正华,沙玉辉,左良. 基于磁畴结构交互作用的激光刻痕取向硅钢磁致伸缩系数计算[J]. 金属学报, 2019, 55(3): 362-368.