THERMOMECHANICAL MODELING OF SOLIDIFICATION PROCESS OF SQUEEZE CASTING I. Mathematic Model and Solution Methodology

Acta Metall Sin

2009, Vol. 45

Issue (3): 356-362 DOI:

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THERMOMECHANICAL MODELING OF SOLIDIFICATION PROCESS OF SQUEEZE CASTING I. Mathematic Model and Solution Methodology

HAN Zhiqiang;ZHU Wei;LIU Baicheng

Key Laboratory for Advanced Materials Processing Technology; Ministry of Education; Department of Mechanical Engineering; Tsinghua University; Beijing 100084

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HAN Zhiqiang ZHU Wei LIU Baicheng. THERMOMECHANICAL MODELING OF SOLIDIFICATION PROCESS OF SQUEEZE CASTING I. Mathematic Model and Solution Methodology. Acta Metall Sin, 2009, 45(3): 356-362.

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Abstract

A coupled thermomechanical finite element model has been developed to simulate the temperature, stress and shape developments during the solidification process of squeeze casting. The model includes the effect of latent heat and volume shrinkage due to solidification, the mutual dependence of interfacial heat transfer and casting deformation, and the mechanical behavior of the solidified shell under the punch pressure. The stress model features a thermo--elasto--viscoplastic constitutive equation that accounts for the response of the solidified shell as well as a special treatment given to the liquid and mushy zones. A contact algorithm was employed for the casting/die interface, and an iterative algorithm was employed to simulate the movement of the punch. The model can be used to investigate the effects of die design and process parameters (die temperature, punch pressure, etc.) on the quality of castings.

Key words: squeeze casting thermomechanical coupling finite element method constitutive model

Received: 12 June 2008

ZTFLH:	TG244.3
	O241.82

Fund:

Supported by National Natural Science Foundation of China (No.50675113)

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	HAN Zhi-Jiang
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https://www.ams.org.cn/EN/ OR https://www.ams.org.cn/EN/Y2009/V45/I3/356

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