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Acta Metall Sin  2023, Vol. 59 Issue (10): 1324-1334    DOI: 10.11900/0412.1961.2021.00262
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Effect of Dew Point on Selective Oxidation and Decarburization of 0.2%C-1.5%Si-2.5%Mn High Strength Steel Sheet During Continuous Annealing
JIN Xinyan1,2(), CHU Shuangjie1, PENG Jun1, HU Guangkui1
1.Baoshan Iron and Steel Co., Ltd., Shanghai 201999, China
2.State Key Laboratory of Development and Application Technology of Automotive Steels, Baosteel, Shanghai 201999, China
Cite this article: 

JIN Xinyan, CHU Shuangjie, PENG Jun, HU Guangkui. Effect of Dew Point on Selective Oxidation and Decarburization of 0.2%C-1.5%Si-2.5%Mn High Strength Steel Sheet During Continuous Annealing. Acta Metall Sin, 2023, 59(10): 1324-1334.

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Abstract  

The use of advanced high strength steel (AHSS) sheets has been acknowledged as an important solution for vehicle weight reduction, and thus, carbon dioxide emission reduction. The development of third-generation AHSS has become one of the steel industry's most prominent concerns in recent years. However, the selective oxidation of alloy components such as silicon and manganese makes obtaining high-quality hot-dipped galvanized steel sheets extremely difficult. To determine an optimal process window for controlling the surface microstructure of AHSS, the effect of dew point on selective oxidation of silicon and manganese, and decarburization in a 0.2%C-1.5%Si-2.5%Mn (mass fraction) steel sheet was studied by performing continuous annealing simulation experiments. Glow discharge optical emission spectrometry (GD-OES) was used to determine the depth profiles of alloy elements, and SEM and OM were used to determine the depths of internal oxidation and decarburization zones in the subsurface. The surface and internal oxides' precise microstructures were studied using TEM on a FIB-prepared cross-sectional specimen. The increasing dew point of the atmosphere through the heating and soaking section portion of continuous annealing results in the transformation of external oxidation of silicon and manganese to internal oxidation. When the steel was annealed in an environment with a dew point of -40oC, a continuous silicon, manganese external oxidation layer with an average thickness of 40-50 nm covered the surface. When the dew point was elevated to +10oC, a subsurface oxidation layer approximately 5-μm thick formed. Due to the substantially lower oxygen pressure required for the Si/SiO2 equilibrium, the internal oxides exhibited a core-shell structure consisting of a Si-rich oxide core and a surrounding Mn-Si mixed oxide shell. A higher dew point results in the formation of an obvious decarburization layer in the subsurface, which is visible as a layer of ferrite grains with significantly decreased microhardness. When the dew point was increased from -40oC to +10oC, the thickness of the decarburized zone increased from 0 μm to 45 μm, and the C content of the decarburized zone decreased from 0.18% to 0.01%. External oxidation can no longer be decreased further by increasing the dew point, yet the depth of internal oxidation and decarburization in the subsurface continues to increase. Therefore, maintaining an appropriate dew point range for the annealing atmosphere is necessary to manage external oxidation and decarburization. The optimal dew point should be adjusted between -20oC and -10oC when annealed at 870oC for 120 s in 5%H2-N2 atmosphere.

Key words:  high strength steel      dew point      selective oxidation      decarburization      continuous annealing     
Received:  29 June 2021     
ZTFLH:  TG156.2  
Corresponding Authors:  JIN Xinyan, senior engineer, Tel: (021)26646116, E-mail: jinxinyan@baosteel.com

URL: 

https://www.ams.org.cn/EN/10.11900/0412.1961.2021.00262     OR     https://www.ams.org.cn/EN/Y2023/V59/I10/1324

Fig.1  Thermal cycle of the annealing experiments (Td—dew point)
Fig.2  Fe, Mn, Si, and O depth profiles of the sample annealed at dew point of -40oC (pMn—peak value of Mn, pSi—peak value of Si, te—thickness of external oxidation)
Fig.3  Mn (a) and Si (b) depth profiles of the samples annealed at different dew points
Fig.4  Effects of dew point on the external and internal oxidations of Mn and Si (ti—thickness of internal oxidation)
(a) pMn and pSi (b) te and ti
Fig.5  Cross-sectional SEM images of the samples annealed at different dew points
(a) -40oC (b) -20oC (c) 0oC (d) +10oC
Fig.6  TEM image of the focused ion beam (FIB) prepared cross-sectional sample annealed at dew point of -40oC (a) and enlarged images of zone 1 (b), zone 2 (c), and zone 3 (d)
Fig.7  EDS elemental mapping of the TEM sample annealed at dew point of -40oC
Fig.8  TEM image of the FIB prepared cross-sectional sample annealed at dew point of +10oC (a) and enlarged images of zone 1 (b), zone 2 (c), and zone 3 (d)
Fig.9  EDS elemental mapping of three different areas (in Fig.8a) on the sample annealed at dew point of +10oC
(a) upper zone (b) middle zone (c) bottom zone
Fig.10  C depth profiles of the samples annealed at different dew points
Fig.11  Effects of dew point on C content (a) and decar-burization thickness (b) in the subsurface area (td1—thickness of total decarburization, td2—thickness of full decarburization)
Fig.12  Cross-sectional OM images of the samples annealed at different dew points
(a) -40oC (b) -20oC (c) 0oC (d) +10oC
Fig.13  Effects of dew point on microhardness along the depth in the subsurface area
Fig.14  Schematic diagram showing the effect of dew point on selective oxidation and decarburization of 0.2C-1.5Si-2.5Mn high strength steel sheet during continuous annealing at the dew points of -40oC (a) and +10oC (b)
Td / oCT / oCpH2 / atmpH2O / atmpO2 / atm
-408700.051.27 × 10-48.08 × 10-23
-208700.051.02 × 10-35.20 × 10-21
08700.056.03 × 10-31.82 × 10-19
+108700.051.21 × 10-27.37 × 10-19
Table 1  Calculated partial oxygen pressures as a function of dew point
ElementTemperatureDiffusion coefficient
oCμm2·s-1
O8701.507 × 101
Mn8704.227 × 10-3
Si8706.615 × 10-3
C8702.551 × 101
Table 2  Diffusion coefficients of O, Mn, Si, and C in steel
Fig.15  Effect of dew point on te,ti, td1, and wC (wC—C content of surface area)
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