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Acta Metall Sin  2014, Vol. 50 Issue (5): 626-632    DOI: 10.3724/SP.J.1037.2013.00565
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INFLUENCE OF ANNEALING TEMPERATURE ON CALCULATION ACCURACY OF WELDING RESIDUAL STRESS IN A SUS304 STAINLESS STEEL JOINT
DENG Dean1,2(), KIYOSHIMA Shoichi3
1 College of Materials Science and Engineering, Chongqing University, Chongqing 400045
2 State Key Laboratory of Advanced Welding and Joining, Harbin Institute of Technology, Harbin 150001
3 Computational Mechanics Research Center Inc., Tokyo, 142-0041, Japan
Cite this article: 

DENG Dean, KIYOSHIMA Shoichi. INFLUENCE OF ANNEALING TEMPERATURE ON CALCULATION ACCURACY OF WELDING RESIDUAL STRESS IN A SUS304 STAINLESS STEEL JOINT. Acta Metall Sin, 2014, 50(5): 626-632.

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Abstract  

Austenite stainless steels such as SUS304, owing to their good combination of mechanical properties, corrosion resistance and weldability, are widely used in a variety of industries. In the simulation of welding residual stress of an austenite stainless steel joint, because of the high strain hardening rate and the heating-cooling thermal cycles, both the work hardening phenomenon and the annealing effect have to be taken into account in the material constitutive relations. Though a number of numerical models have included the work hardening by using isotropic rule, kinematic rule or mixed rule, limited models have dealt with the annealing effect. For the steels or alloys with high strain hardening coefficient, neglecting the annealing effect will overestimate the welding residual stresses to a large extent. In this study, the thermal elastic plastic finite element method (T-E-P FEM) was used to simulate welding temperature and residual stresses in a SUS304 steel bead-on joint. In the computational approach based on the T-E-P FEM, a moving heat source with uniform density distribution was used to model the heat input, and a simple model was proposed to consider the annealing effect. Using the developed computational approach, the influences of work hardening and annealing effect on the welding residual stress were clarified. In addition, the effect of annealing temperature on the distribution and magnitude of welding residual stress in the weld zone and its vicinity was examined. The simulated results show that annealing effect has a significant influence on the longitudinal residual stress, and the peak value of longitudinal tensile stress increases with annealing temperature. The longitudinal tensile stresses in the fusion zone and its vicinity also increase with annealing temperature. It seems that the annealing temperature has insignificant influence on the transverse residual stresses. Comparing the simulated results and the measured data, it was found that when the annealing temperature was assumed to be 1000 ℃ for SUS304 steel, the longitudinal residual stresses predicted by the T-E-P FEM generally match the measurements. The present work is helpful for developing more advanced materials model to calculate welding residual stress with high accuracy.

Key words:  annealing effect      work hardening      residual stress      numerical simulation     
Received:  09 September 2013     
ZTFLH:  TG441  
Fund: Supported by National Natural Science Foundation of China (No.51275544) and Open-Fund Research of State Key Laboratory of Advanced Welding and Joining, Harbin Institute of Technology

URL: 

https://www.ams.org.cn/EN/10.3724/SP.J.1037.2013.00565     OR     https://www.ams.org.cn/EN/Y2014/V50/I5/626

Fig.1  

焊接试件的尺寸与坡口形式

Fig.2  

有限元模型

Fig.3  

各向同性加工硬化模型和软化模型图

Case Work hardening Annealing temperature / ℃
A Yes 600
B Yes 800
C Yes 1000
D Yes 1200
E Yes -
F No -
表1  计算案例
Fig.4  

中央断面的最高温度分布

Fig.5  

焊接温度循环计算结果和实验结果比较

Fig.6  

不同条件下中央断面的横向残余应力分布

Fig.7  

不同条件下中央断面的纵向残余应力分布

Fig.8  

沿Line1和Line 2的纵向残余应力分布

Fig.9  

中央断面的等效塑性应变分布

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