Post-Dynamic Softening of Austenite in a Ni-30%Fe Model Alloy After Hot Deformation
CHEN Wenxiong1,2, HU Baojia1,2, JIA Chunni1,2, ZHENG Chengwu1,2(), LI Dianzhong1,2
1.Shenyang National Laboratory for Materials Science, Institute of Metal Research, Chinese Academy of Sciences, Shenyang 110016, China 2.School of Materials Science and Engineering, University of Science and Technology of China, Shenyang 110016, China
Cite this article:
CHEN Wenxiong, HU Baojia, JIA Chunni, ZHENG Chengwu, LI Dianzhong. Post-Dynamic Softening of Austenite in a Ni-30%Fe Model Alloy After Hot Deformation. Acta Metall Sin, 2020, 56(6): 874-884.
Multi-pass processing is commonly used in hot working of steels. Dynamic recrystallization (DRX) occurs during hot deformation, while post-dynamic softening takes place during the inter-pass times and post-deformation annealing. Three different mechanisms are believed to be responsible for the post-dynamic softening stage. These are static recovery (SRV), static recrystallization (SRX), and post-dynamic recrystallization (P-DRX). Each of these mechanisms can change the microstructure of austenite (i.e. grain size and distribution). As a result, the post-dynamic softening behavior of austenite may play an important role in the microstructures and the final mechanical properties of the steel product. In this work, a Ni-30%Fe model alloy is used to study softening of austenite in post-deformation annealing after the hot deformation at 900 °C and strain rate 0.001 s-1. The microstructures in the annealed samples are carefully analyzed by EBSD in conjunction with TEM. The results show that P-DRX and sub-structural restoration are believed to be responsible for softening of the material after hot deformations. The P-DRX generally consumes deformed structures by the growth of the preformed nuclei of dynamic recrystallization. The sub-structural restoration in austenite usually takes place through the dislocation climb, leading to sub-boundary disintegrations and dislocation annihilations. When the sample is deformed to the peak strain, the deformation microstructure is composed of both recrystallized grains and deformed matrix. The large gradient of stored energy between the recrystallized grains and deformed matrix effectively promotes the strain-induced migration of the large-angle grain boundaries, which makes the P-DRX become the predominated post-dynamic softening mechanism during the post-deformation annealing. Meanwhile, the sub-boundaries within the deformed matrix gradually disintegrate through the restoration mechanism, which also contributes to the post-dynamic softening of austenite. On the other hand, the dislocation annihilation can result in a reduction of the stored energy within the deformation matrix, which inhibits the further migration of grain boundaries. In contrast, when the sample is deformed to the steady-state stage of the dynamic recrystallization, a fully recrystallized microstructure is obtained. The sub-structural restoration process of the fully recrystallized microstructure is much faster than that in the deformed matrix during the post-deformation annealing. It makes the sub-structural restoration become the predominated post-dynamic softening mechanism of this alloy in the steady-state condition. Furthermore, the disintegration of large numbers of sub-boundaries leads to an increase of the dislocation density in local region around the grain boundaries, which facilitates local migration of the high-angle grain boundaries and accelerates the softening of the material.
Fund: National Natural Science Foundation of China(51771192);National Natural Science Foundation of China(51371169);National Natural Science Foundation of China(51401214)
Fig.1 Diagram of the double-pass hot compression test (t—time, ε—strain)
Fig.2 Schematic of the post-dynamic softening fraction measurement (σm is the stress at the end of the first deformation, σ1 and σ2 are the 0.2% offset yield stresses for the first and the second deformations, respectively)
Fig.3 Flow curve of the hot deformation of the Ni-30%Fe model alloy at temperature T=900 ℃, strain rate =0.001 s-1 (dash line), and flow curves of the second-pass deformation after different annealing time at the first strains of 0.3 and 0.8, respectively (solid lines)
Fig.4 The softening fractions as a function of annealing time for the Ni-30%Fe alloy at different initial strains
Fig.5 EBSD maps (a, d), the corresponding local misorientation maps (b, e) and the angular distributions of the local misorientations (c, f) of the Ni-30%Fe alloy after the hot deformation under T=900 ℃, =0.001 s-1 with strains of 0.3 (a~c) and 0.8 (d~f) (The silver, green, blue, black and red lines in Figs.5a and d represent boundaries with 0.8°≤θ<2°, 2°≤θ<5°, 5°≤θ<15°, θ≥15° and ?3 twin boundaries, respectively. θ is misorientation angle of the boundary) Color online
Fig.6 EBSD maps of the Ni-30%Fe alloy at different annealing time of 0 s (a), 2 s (b), 10 s (c) and 60 s (d) after the hot deformation under T=900 ℃ and =0.001 s-1 at a strain of 0.3 (The silver, green, blue, black and red lines represent boundaries with 0.8°≤θ<2°, 2°≤θ<5°, 5°≤θ<15°, θ≥15° and ?3 twin boundaries, respectively) Color online
Fig.7 Misorientation profiles measured along the lines L1 (a), L2 (b), L3 (c) and L4 (d) in Fig.6
Fig.8 TEM images of the Ni-30%Fe alloy at different annealing time of 0 s (a), 2 s (b), 10 s (c) and 60 s (d) after the hot deformation under T=900 ℃ and =0.001 s-1 at a strain of 0.3
Fig.9 EBSD maps of the Ni-30%Fe alloy at different annealing time of 0 s (a), 2 s (b), 10 s (c) and 60 s (d) after the hot deformation under T=900 ℃ and =0.001 s-1 with a strain of 0.8 (The silver, green, blue, black and red lines represent boundaries with 0.8°≤θ<2°, 2°≤θ<5°, 5°≤θ<15°, θ≥15° and ?3 twin boundaries, respectively) Color online
Fig.10 Misorientation profiles measured along the lines K1 (a), K2 (b), K3 (c) and K4 (d) in Fig.9
Fig.11 TEM images of Ni-30%Fe alloy at different annealing time of 0 s (a), 2 s (b), 10 s (c) and 60 s (d) after the hot deformation under T=900 ℃ and =0.001 s-1 with a strain of 0.8 (Inset in Fig.11c shows the local enlarged image)
[1]
Sakai T, Belyakov A, Kaibyshev R, et al. Dynamic and post-dynamic recrystallization under hot, cold and severe plastic deformation conditions [J]. Prog. Mater. Sci., 2014, 60: 130
doi: 10.1016/j.pmatsci.2013.09.002
[2]
Tikhonova M, Kaibyshev R, Belyakov A. Microstructure and mechanical properties of austenitic stainless steels after dynamic and post-dynamic recrystallization treatment [J]. Adv. Eng. Mater., 2018, 20: 1700960
doi: 10.1002/adem.v20.7
[3]
Humphreys J, Rohrer G S, Rollett A. Recrystallization and Related Annealing Phenomena [M]. 3rd Ed., Amsterdam: Elsevier, 2017: 1
[4]
Huang K, Logé R E. A review of dynamic recrystallization phenomena in metallic materials [J]. Mater. Des., 2016, 111: 548
doi: 10.1016/j.matdes.2016.09.012
[5]
Jiang H, Dong J X, Zhang M C, et al. A study on the effect of strain rate on the dynamic recrystallization mechanism of alloy 617B [J]. Metall. Mater. Trans., 2016, 47A: 5071
[6]
Chen W X, Jia C N, Hu B J, et al. Evolution of twins and sub-boundaries at the early stage of dynamic recrystallization in a Ni-30%Fe austenitic model alloy [J]. Mater. Sci. Eng., 2018, A733: 419
[7]
Cao Y, Di H S. Grain boundary character distribution during the post-deformation recrystallization of Incoloy 800H at elevated temperature [J]. Mater. Lett., 2016, 163: 24
doi: 10.1016/j.matlet.2015.10.034
[8]
Dehghan-Manshadi A, Barnett M R, Hodgson P D. Hot deformation and recrystallization of austenitic stainless steel: Part II. Post-deformation recrystallization [J]. Metall. Mater. Trans., 2008, 39A: 1371
[9]
Morgridge A R. Metadynamic recrystallization in C steels [J]. Bull. Mater. Sci., 2002, 25: 291
doi: 10.1007/BF02704121
[10]
Beladi H, Cizek P, Hodgson P D. New insight into the mechanism of metadynamic softening in austenite [J]. Acta Mater., 2011, 59: 1482
doi: 10.1016/j.actamat.2010.11.012
[11]
Taylor A S, Cizek P, Hodgson P D. Comparison of 304 stainless steel and Ni-30 wt.% Fe as potential model alloys to study the behaviour of austenite during thermomechanical processing [J]. Acta Mater., 2011, 59: 5832
doi: 10.1016/j.actamat.2011.05.060
[12]
Kugler G, Turk R. Modeling the dynamic recrystallization under multi-stage hot deformation [J]. Acta Mater., 2004, 52: 4659
doi: 10.1016/j.actamat.2004.06.022
[13]
Cho S H, Kang K B, Jonas J J. The dynamic, static and metadynamic recrystallization of a Nb-microalloyed steel [J]. ISIJ Int., 2008, 41: 63
doi: 10.2355/isijinternational.41.63
[14]
Sun W P, Hawbolt E B. Comparison between static and metadynamic recrystallization—An application to the hot rolling of steels [J]. ISIJ Int., 1997, 37: 1000
doi: 10.2355/isijinternational.37.1000
[15]
Hurley P J, Muddle B C, Hodgson P D. The production of ultrafine ferrite during hot torsion testing of a 0.11 wt pct C steel [J]. Metall. Mater. Trans., 2002, 33A: 2985
[16]
Suh D W, Inoue T, Torizuka S, et al. Serration of grain boundary in Ni-30Fe alloy through high temperature deformation [J]. ISIJ Int., 2002, 42: 1026
doi: 10.2355/isijinternational.42.1026
[17]
Charnock W, Nutting J. The effect of carbon and nickel upon the stacking-fault energy of iron [J]. Met. Sci. J., 1967, 1: 123
doi: 10.1016/0036-9748(67)90027-0
[18]
Li L F, Yang W Y, Sun Z Q. Dynamic recrystallization of ferrite with particle-stimulated nucleation in a low-carbon steel [J]. Metall. Mater. Trans., 2013, 44A: 2060
[19]
Roucoules C, Hodgson P D, Yue S, et al. Softening and microstructural change following the dynamic recrystallization of austenite [J]. Metall. Mater. Trans., 1994, 25A: 389
[20]
Cao Y, Di H S, Zhang J C, et al. Research on dynamic recrystallization behavior of Incoloy 800H [J]. Acta Metall. Sin., 2012, 48: 1175
doi: 10.3724/SP.11037.2012.00236
Beladi H, Cizek P, Taylor A S, et al. Static softening in a Ni-30Fe austenitic model alloy after hot deformation: Microstructure and texture evolution [J]. Metall. Mater. Trans., 2017, 48A: 855
[22]
Liang H Q, Guo H Z, Tan K, et al. Correlation between grain size and flow stress during steady-state dynamic recrystallization [J]. Mater. Sci. Eng., 2015, A638: 357
[23]
Graetz K, Miessen C, Gottstein G. Analysis of steady-state dynamic recrystallization [J]. Acta Mater., 2014, 67: 58
doi: 10.1016/j.actamat.2013.12.005
[24]
Montheillet F, Lurdos O, Damamme G. A grain scale approach for modeling steady-state discontinuous dynamic recrystallization [J]. Acta Mater., 2009, 57: 1602
doi: 10.1016/j.actamat.2008.11.044
[25]
Huang K, Logé R E. Microstructure and flow stress evolution during hot deformation of 304L austenitic stainless steel in variable thermomechanical conditions [J]. Mater. Sci. Eng., 2018, A711: 600
[26]
Gao Y B, Ding Y T, Chen J J, et al. Evolution of microstructure and texture during cold deformation of hot-extruded GH3625 alloy [J]. Acta Metall. Sin., 2019, 55: 547
doi: 10.11900/0412.1961.2018.00414
Pande C S, Imam M A, Rath B B. Study of annealing twins in fcc metals and alloys [J]. Metall. Trans., 1990, 21A: 2891
[28]
Dash S, Brown N. An investigation of the origin and growth of annealing twins [J]. Acta Metall., 1963, 11: 1067
doi: 10.1016/0001-6160(63)90195-0
[29]
Kopezky C V, Novikov V Y, Fionova L K, et al. Investigation of annealing twins in F.C.C. metals [J]. Acta Metall., 1985, 33: 873
doi: 10.1016/0001-6160(85)90111-7
[30]
Wusatowska-Sarnek A M, Miura H, Sakai T. Nucleation and microtexture development under dynamic recrystallization of copper [J]. Mater. Sci. Eng., 2002, A323: 177
[31]
Dudova N, Belyakov A, Sakai T, et al. Dynamic recrystallization mechanisms operating in a Ni-20%Cr alloy under hot-to-warm working [J]. Acta Mater., 2010, 58: 3624
doi: 10.1016/j.actamat.2010.02.032
[32]
Chen W X, Hu B J, Jia C N, et al. Continuous dynamic recrystallization during the transient deformation in a Ni-30%Fe austenitic model alloy [J]. Mater. Sci. Eng., 2019, A751: 10