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金属学报    DOI: 10.11900/0412.1961.2026.00016
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铝化物涂层对TP347H奥氏体不锈钢高温拉伸性能的影响

崔景奥1  屈瑞涛1  鲁金涛2  黄锦阳2  刘 峰1

1 西北工业大学 凝固技术全国重点实验室  西安 710072

2 西安热工研究院有限公司 清洁低碳热力发电系统集成及运维国家工程研究中心  西安 710032

Effects of Aluminide Coating on the High-Temperature Tensile Properties of TP347H Austenitic Stainless Steel

CUI jingao1, QU ruitao1, LU jintao2, HUANG jinyang2, LIU feng1

1 State Key Laboratory of Solidification Processing, Northwestern Polytechnical University, Xi’an 710072, China

2 National Engineering Research Center of Integration and Maintenance of Clean and Low-carbon Thermal Power Generation System, Xi’an Thermal Power Research Institute Co. Ltd., Xi’an 710032, China

引用本文:

崔景奥, 屈瑞涛, 鲁金涛, 黄锦阳, 刘峰. 铝化物涂层对TP347H奥氏体不锈钢高温拉伸性能的影响[J]. 金属学报, DOI: 10.11900/0412.1961.2026.00016.

全文: PDF(3142 KB)  
摘要: 
为探索“脆性涂层-韧性基体”体系在高温拉伸过程中的协同演化与力学失配机制,理解其在热力耦合作用下的失效机理,本工作通过室温至630 ℃的拉伸实验与微观表征手段,系统探究了铝化物涂层对TP347H奥氏体不锈钢高温力学行为的影响。结果表明,涂层在高温下因元素互扩散发生结构演变,形成脆性界面层,导致材料拉伸性能略有下降。涂层在变形初期即因本征脆性而开裂,形成微裂纹网络;随着温度升高,基体软化而涂层仍为脆性,二者间力学失配加剧,这是拉伸性能退化的核心机制。
关键词 TP347H铝化物涂层高温拉伸性能微观组织断口形貌    
Abstract

To meet the efficiency demands of ultra-supercritical power plants, TP347H austenitic stainless steel has been widely used in high‑temperature components such as superheaters and reheaters owing to its good creep and oxidation resistances. However, prolonged exposure to harsh service environments leads to notable material degradation. Aluminide coatings effectively enhance the high-temperature oxidation resistance of TP347H austenitic stainless steel; however, their influence on the high-temperature mechanical properties of steel, particularly the mechanisms governing tensile deformation and fracture behavior, remains poorly understood. To explore the synergistic evolution and mechanical mismatch of the “brittle coating–ductile substrate” system during high-temperature tensile deformation, as well as its failure under coupled thermomechanical coupling, the tensile properties of uncoated (TP347H) and coated (TP347H-C) specimens were systematically evaluated from room temperature (25 °C) to 630 °C. Comparative tensile testing was complemented by microstructural and fractographic analyses to elucidate the effect of the aluminide coating on high-temperature performance. The results revealed that the coating underwent microstructural evolution at elevated temperatures owing to elemental interdiffusion, transforming from an initial distinct three-layer structure into a two-layer configuration accompanied by markedly intensified oxidation of the outermost layer. The coating caused a moderate reduction in tensile properties. At room temperature, the coated specimen exhibited reductions of approximately 20 MPa in tensile strength and approximately 2.5% in elongation compared to the uncoated substrate. This degradation became more pronounced with increasing temperature, reaching approximately 60 MPa in tensile strength and 6% in elongation at 630°C. Fractographic analysis indicated that, although the coating did not alter the macroscopic fracture mode, it notably affected the evolution of microscopic damage. At room temperature, the intrinsically brittle coating fractured during the early stages of plastic deformation, forming a network of microcracks. As the testing temperature increased, the substrate progressively softened while the coating retained its brittle nature. Consequently, coating cracking became severe, accompanied by partial spallation, and inhibition of necking deformation in the substrate. The deterioration in coating failure was attributed to the increasing mechanical mismatch between the coating and substrate at elevated temperatures. The substrate became ductile while the coating remained brittle, the mismatch in deformation capability increased, causing the coating to crack at low strain levels. The resulting cracks act as stress concentrators and crack initiation sites, ultimately accelerating specimen failure.

Key wordsTP347H    aluminide coating    high-temperature tensile property    microstructure    fracture morphology
收稿日期: 2026-01-15     
基金资助:中国华能集团重点科技项目(HNJK23-H56); 国家自然科学基金项目(Nos. 52271072、52271070、52431002); 河南省科学院高层次人才科研启动项目(No. 242017126)
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