磁屏蔽对电磁出钢系统中感应加热电源功率损耗的影响

doi:10.11900/0412.1961.2018.00083

金属学报

2019, Vol. 55

Issue (2): 249-257 DOI: 10.11900/0412.1961.2018.00083

本期目录 | 过刊浏览

磁屏蔽对电磁出钢系统中感应加热电源功率损耗的影响

何明^1,², 李显亮^1,³, 王情伟^1,², 王连钰^1,², 王强¹(

)

1 东北大学材料电磁过程研究教育部重点实验室沈阳 110819
2 东北大学冶金学院沈阳 110819
3 东北大学材料科学与工程学院沈阳 110819

Influence of Magnetic Shielding on the Power Loss of Induction Heating Power Supply in the Electro-magnetic Induction Controlled Automated Steel Teeming System

Ming HE^1,², Xianliang LI^1,³, Qingwei WANG^1,², Lianyu WANG^1,², Qiang WANG¹(

)

1 Key Laboratory of Electromagnetic Processing of Materials (Ministry of Education),Northeastern University, Shenyang 110819, China
2 School of Metallurgy, Northeastern University, Shenyang 110819, China
3 School of Materials Science and Engineering, Northeastern University, Shenyang 110819, China

引用本文:

何明, 李显亮, 王情伟, 王连钰, 王强. 磁屏蔽对电磁出钢系统中感应加热电源功率损耗的影响[J]. 金属学报, 2019, 55(2): 249-257.
Ming HE, Xianliang LI, Qingwei WANG, Lianyu WANG, Qiang WANG. Influence of Magnetic Shielding on the Power Loss of Induction Heating Power Supply in the Electro-magnetic Induction Controlled Automated Steel Teeming System[J]. Acta Metall Sin, 2019, 55(2): 249-257.

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摘要:

为降低钢包结构对电磁出钢系统中电源功率损耗的影响,提出了在线圈下侧与四周布置磁屏蔽材料的方法。采用数值模拟的方法分析了磁屏蔽对感应线圈周围磁感应强度和线圈最佳加热位置的影响,并通过实验进行了验证。确定了适用于电磁出钢技术的最佳的磁屏蔽尺寸和结构。结果表明,采用磁屏蔽的方法能够有效降低线圈的功率损耗,并提高线圈的最佳加热区域。当使用Cu作为磁屏蔽材料时,其最佳尺寸为高度200 mm、长度和宽度290 mm及厚度1 mm,并且网状结构在不影响水口座砖寿命的同时能够达到与传统结构基本相同的磁屏蔽效果。此时线圈的最佳加热位置会上移20.2 mm,这有利于电磁出钢系统中感应线圈的安装及其使用寿命的提高。

关键词 ：电磁出钢系统, 磁屏蔽, 磁感应强度, 最佳加热位置, 感应加热

Abstract：

In order to reduce the influence of ladle structure on the power loss of power supply in the electromagnetic induction controlled automated steel teeming (EICAST) system, a method of setting magnetic shielding material on the bottom and sides of induction coil is firstly proposed. The influence of the magnetic shielding on the magnetic flux density and the optimal heating position of induction coil are analyzed by numerical simulation, and the correctness of simulation results is verified by laboratory experiments. In addition, the best magnetic shielding sizes and structure for this new technology are determined respectively. The results show that the magnetic shielding method can effectively reduce the power loss of induction coil and improve the optimum heating area of induction coil. When using copper as a magnetic shielding material, the best sizes of magnetic shielding are height of 200 mm, length of 290 mm, width of 290 mm and thickness of 1 mm. At this time, the best heating position of induction coil will move upward, and the moving distance is 20.2 mm, which is beneficial to the installation of induction coil and the improvement of its service life. To improve the strength of nozzle brick and ensure the service life of nozzle brick, a new structure is applied, and its magnetic shielding effect is almost the same as the former. These research works are very important for the wide application of the EICAST technology.

Key words： electromagnetic induction controlled automated steel teeming (EICAST) system magnetic shielding magnetic flux density optimum heating position induction heating

收稿日期: 2018-03-12

ZTFLH:

TF777

基金资助:资助项目国家自然科学基金委员会-宝钢集团有限公司钢铁联合研究基金项目No.U1560207

作者简介:

作者简介何明,男,1990年生,博士生

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https://www.ams.org.cn/CN/10.11900/0412.1961.2018.00083 或 https://www.ams.org.cn/CN/Y2019/V55/I2/249

图1 磁屏蔽效果计算的数值模型

表1 计算过程中主要的模型参数与电磁参数

图2 磁屏蔽测试实验装置

图3 无磁屏蔽作用时水口中心线上不同位置磁感应强度的数值模拟结果与实验结果对比

图4 有无底部磁屏蔽材料时平面A的磁感应强度分布

图5 有无底部磁屏蔽材料时线圈中心线上的磁感应强度分布

图6 有无四周磁屏蔽材料时平面A与平面B的磁感应强度分布

图7 不同磁屏蔽材料高度时平面A的磁感应强度分布

图8 不同磁屏蔽材料高度时线圈中心线上的磁感应强度变化

图9 不同磁屏蔽材料宽度或长度时线圈中心线上的磁感应强度变化

图10 不同磁屏蔽材料厚度时线圈中心线上磁感应强度变化

图11 有无底部和四周磁屏蔽材料时线圈中心线上的磁感应强度分布

图12 不同磁屏蔽结构时平面A的磁感应强度分布

图13 不同磁屏蔽结构时线圈中心线上磁感应强度的变化曲线

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