Please wait a minute...
Acta Metall Sin  2024, Vol. 60 Issue (12): 1721-1730    DOI: 10.11900/0412.1961.2023.00356
Research paper Current Issue | Archive | Adv Search |
Interfacial Characterization and Surface Wear Mechanism of Ti(C, B)/Ni60A Composite Coating Prepared by In Situ Extra High-Speed Laser Cladding
XU Yifei1,2, ZHANG Nan1,2(), XU Peixin2, DU Borui1,2, SHI Hua2, WANG Miaohui2
1 Beijing National Innovation Institute of Lightweight Ltd., Beijing 100083, China
2 China Machinery Institute of Advanced Materials Co. Ltd., Zhengzhou 450001, China
Cite this article: 

XU Yifei, ZHANG Nan, XU Peixin, DU Borui, SHI Hua, WANG Miaohui. Interfacial Characterization and Surface Wear Mechanism of Ti(C, B)/Ni60A Composite Coating Prepared by In Situ Extra High-Speed Laser Cladding. Acta Metall Sin, 2024, 60(12): 1721-1730.

Download:  HTML  PDF(3278KB) 
Export:  BibTeX | EndNote (RIS)      
Abstract  

H13 die steel easily fails under friction and wear due to its low purity, poor homogeneity, and unreasonable matching between strength and toughness. The preparation of wear-reducing and wear-resistant coatings through extra high-speed laser cladding (EHLA) is important for the restoration and remanufacturing of metallurgical spare parts. This method provides an solution for the in-service life extension of H13 die steel. However, cracking at the EHLA interfaces induced by residual stresses due to low substrate dilution rates, remarkable cooling rates, and differences in thermal expansion between dissimilar metals acts as a limitation to the application of EHLA. This work aimed to alleviate stress mutation at the fusion interface of EHLA coatings, improve the fusibility of EHLA coatings on H13 die steel, and obtain wear-reducing and abrasion-resistant features on the surfaces of EHLA coatings. In this study, a Ti(C, B)/Ni60A composite coating was prepared with almost defect-free microstructures on an H13 die steel substrate by coupling EHLA with direct reaction synthesis to introduce an in situ exothermic reaction into EHLA cladding to achieve the above aims. The obtained material was compared with the pure Ni60A coating prepared through EHLA alone. Residual stress distribution at the fusion interface of the Ti(C, B)/Ni60A composite and Ni60A coatings was determined using the Giannakopoulos & Suresh (G&S) energy method based on nanoindentation. SEM, EDS, and EBSD were performed to investigate the microstructures, phase compositions, and characteristics of the two coatings and cladding interfaces. A focused ion beam setup was used to obtain information on the superficial wear of the two samples, and double spherical aberration TEM was conducted to analyze the superficial wear characteristics of the two coatings. The superficial wear mechanism of the Ti(C, B)/Ni60A composite coating was determined along with the changes in the surface microhardness of the two coatings.Results revealed that the Ti(C, B)/Ni60A composite coating interface was affected by the emission of approximately 670 kJ Joule heat by the in situ reaction of Ti and B4C. The interfacial width of the coatings reached 22 μm, which was 11 times that of the Ni60A coating prepared through EHLA (2 μm). This increase effectively reduced the stress gradient in the interfacial region and alleviated the stress mismatch on both sides of the interface. However, the surface hardness of the Ti(C, B)/Ni60A composite coating was only 360-400 HV0.2, which was less than half of that of the Ni60A coating. The wear losses of the two materials were in the same order of magnitude owing to the support provided to the Ti(C, B)/Ni60A composite coating matrix by the in situ authigenic TiCB, Ti3B4, and other phases. Such support reduced abrasion and conferred wear resistance. The above observation was also a result of the formation of equiaxed ultrafine grains at a depth of 180 nm below the wear surface area through the coupling of the plastic rheology-heat-force fields. This phenomenon dynamically strengthened the worn surface.

Key words:  extra high-speed laser cladding      composite coating      residual stress      wear      in situ reaction     
Received:  23 August 2023     
ZTFLH:  TG456.7  
Fund: National Key Research and Development Program(2021YFB3702003);National Natural Science Foundation of China(51975240);Beijing Natural Science Foundation(2222093);Technical Development Foundation of China Academy of Machinery Science and Technology Group(812201Q9)
Corresponding Authors:  ZHANG Nan, senior engineer, Tel: (0371)55012882, E-mail: giftzn@163.com

URL: 

https://www.ams.org.cn/EN/10.11900/0412.1961.2023.00356     OR     https://www.ams.org.cn/EN/Y2024/V60/I12/1721

Fig.1  Morphology of pre-alloyed powders
PointMaterialPreparation methodParticleMass fraction / %
size / μmNiCrMoSiFeNbTiVZrAlCB
1Ni60AVIGA15-5369.7716.60-4.405.54-----0.882.81
2TA185PREP≤ 15----6.51-82.598.85-2.05--
3B4CCarbothermal reduction1-5------0.100.050.050.8032.966.1
Table 1  Preparation methods and particle size of pre-alloyed powders, and EDS results of points 1-3 in Fig.1
Fig.2  Interfacial zone morphologies of Ti(C, B)/ Ni60A composite coating with EDS distribution of Ni (a) and Ni60A coating (b)
Fig.3  Backscattered electron (BSE) morphologies of Ni60A coating (a); columnar crystals (b) and equiaxial crystals (c) of Ti(C, B)/Ni60A composite coating and the corresponding EBSD (red area—TiCB phase, green area—Ti3B4 phase, and yellow area—TiCrB4 phase) (d) and kernel average misorientation (KAM) map (e)
Fig.4  Residual stress distribution on the cross section of coating by ultra-high speed laser cladding
Fig.5  Surface wear morphologies of Ti(C, B)/Ni60A composite coating (a), Ni60A coating (b), and H13 steel (c)
Fig.6  Double spherical aberration-transmission electron microscopy (DSA-TEM) images of Ti(C, B)/Ni60A composite coating based on focused ion beam (FIB) fabricated sample and in situ reactive particle phase analyses
(a, b) DSA-TEM (a) and local magnified (b) images
(c) corresponding high magnified image of Fig.6b and in situ reactive particle phase analyses
(c1-c6) EDS mappings of B (c1), Ti (c2), Ni (c3), C (c4), Cr (c5), and Al (c6)
(d1, d2) SAED patterns of corresponding positions shown in Fig.6c
Fig.7  DSA-TEM image of the worn surface of Ni60A coating based on FIB sample (a), selected high-resolution image (b), and corresponding inverse fast Fourier transforms and fast Fourier transforms (insets) of specific regions in Fig.7b (c-f)
1 Li F Q, Feng X Y, Chen Y B. Influence of WC content on microstructure of WC/Ni60A laser cladding layer [J]. Chin. J. Laser., 2016, 43: 0403009
李福泉, 冯鑫友, 陈彦宾. WC含量对WC/Ni60A激光熔覆层微观组织的影响 [J]. 中国激光, 2016, 43: 0403009
2 Tan C, Ma D S, Wang H K, et al. Failure analysis of a die casting die made of H13 steel [J]. Mater. Mech. Eng., 2016, 40(01): 106
谭 成, 马党参, 王华昆 等. H13钢压铸模具的失效分析 [J]. 机械工程材料, 2016, 40(01): 106
3 Schopphoven T, Gasser A, Wissenbach K, et al. Investigations on ultra-high-speed laser material deposition as alternative for hard chrome plating and thermal spraying [J]. J. Laser Appl., 2016, 28: 022501
4 Raykis O. Alternative with a future: High-speed laser metal deposition replaces hard chrome plating [J]. Laser Tech. J., 2017, 14: 28
5 Lampa C, Smirnov I. High speed laser cladding of an iron based alloy developed for hard chrome replacement [J]. J. Laser Appl., 2019, 31: 022511
6 Shen B W, Du B R, Wang M H, et al. Comparison on microstructure and properties of stainless steel layer formed by extreme high-speed and conventional laser melting deposition [J]. Front. Mater., 2019, 6: 248
7 Yuan W Y, Li R F, Chen Z H, et al. A comparative study on microstructure and properties of traditional laser cladding and high-speed laser cladding of Ni45 alloy coatings [J]. Surf. Coat. Technol., 2020, 405: 126582
8 Asghar O, Lou L Y, Yasir M, et al. Enhanced tribological properties of LA43M magnesium alloy by Ni60 coating via ultra-high-speed laser cladding [J]. Coatings, 2020, 10: 638
9 Dong H, Han Y, Fu A Q, et al. Microstructure and corrosion resistance of Ni/stainless steel surfacing layer deposited via high-speed laser cladding [J]. Surf. Technol., 2019, 48(5): 21
董 会, 韩 燕, 付安庆 等. 快速激光熔覆Ni/不锈钢堆焊层组织及耐蚀性能研究 [J]. 表面技术, 2019, 48(5): 21
10 Qiao Y X, Huang J, Huang D, et al. Effects of laser scanning speed on microstructure, microhardness, and corrosion behavior of laser cladding Ni45 coatings [J]. J. Chem., 2020, 2020: 1438473
11 Yang J X, Bai B, Ke H, et al. Effect of metallurgical behavior on microstructure and properties of FeCrMoMn coatings prepared by high-speed laser cladding [J]. Opt. Laser Technol., 2021, 144: 107431
12 Wu Z B. Study on crack and porosity control methods of laser cladding Ni60A alloy coating [D]. Dalian: Dalian University of Technology, 2019
吴祖鹏. Ni60A合金激光熔覆裂纹气孔控制方法研究 [D]. 大连: 大连理工大学, 2019
13 Zhang N, Xu Y F, Wang M H, et al. M2 coating prepared by ultra-high speed laser cladding: Microstructure and interfacial residual stress [J]. Mater. Today Commun., 2023, 35: 105638
14 Zhu W X. Study on crack suppression of Ni60B coating by laser cladding [D]. Dalian: Dalian University of Technology, 2022
朱玟旭. 激光熔覆Ni60B涂层裂纹抑制研究 [D]. 大连: 大连理工大学, 2022
15 Bendaoudi S E, Bounazef M, Djeffal A. Influences of TiC impurities on dry-sliding wear of polycrystalline ceramic [J]. J. Wuhan Univ. Technol.-Mater. Sci. Ed., 2022, 37: 570
16 Fan J Z, Shen W X, Zhang Z F, et al. Properties of B4C-TiB2 ceramics prepared by spark plasma sintering [J]. Chin. Phys., 2021, 30B: 038105
17 Chen L, Sun Y Z, Li L, et al. Improvement of high temperature oxidation resistance of additively manufactured TiC/inconel 625 nanocomposites by laser shock peening treatment [J]. Add. Manuf., 2020, 34: 101276
18 Chen L, Zhang X Z, Wu Y, et al. Effect of surface morphology and microstructure on the hot corrosion behavior of TiC/IN625 coatings prepared by extreme high-speed laser cladding [J]. Corros. Sci., 2022, 201: 110271
19 Giannakopoulos A E, Suresh S. Determination of elastoplastic properties by instrumented sharp indentation [J]. Scr. Mater., 1999, 40: 1191
20 Du B R, Zhang N, Hou X D, et al. (Ti, Nb)(C, B)/IN625 in-situ reactive coating prepared by ultra-high-speed laser cladding: Interfacial characterization, residual stress and surface wear mechanisms [J]. Coatings, 2023, 13: 2099
21 Guo Y M, Ye F X, Qi H, et al. Research status and development of ultra-high speed laser cladding [J]. China Surf. Eng., 2022, 35(06): 39
郭永明, 叶福兴, 祁 航. 超高速激光熔覆技术研究现状及发展趋势 [J]. 中国表面工程, 2022, 35(06): 39
22 Li L Q, Shen F M, Zhou Y D, et al. Comparative study of stainless steel AISI 431 coatings prepared by extreme-high-speed and conventional laser cladding [J]. J. Laser Appl., 2019, 31: 042009
23 Munir Z A, Anselmi-Tamburini U, Ohyanagi M. The effect of electric field and pressure on the synthesis and consolidation of materials: A review of the spark plasma sintering method [J]. J. Mater. Sci., 2006, 41: 763
24 Chen S P. Diffusion bonding mechanism and properties of the joints between gradient cermets and metals bonding by the FAPAS process [D]. Taiyuan: Taiyuan University of Technology, 2010
陈少平. 梯度金属陶瓷与金属电场辅助扩散连接的机理及界面性能研究 [D]. 太原: 太原理工大学, 2010
25 Zhang N, Meng Q S, Chen S P, et al. TiC-TiB2-Ni/TiAl/Ti gradient functionally materials synthesized by in-situ sunthesis via field-activated and pressure-assisted synthesis [J]. J. Funct. Mater., 2010, 41: 1497
张 楠, 孟庆森, 陈少平 等. 电场激活压力辅助法原位合成TiC-TiB2-Ni/TiAl/Ti功能梯度材料 [J]. 功能材料, 2010, 41: 1497
26 Zhou J L, Shen F, Liu J, et al. Thermoelastic rotating contact of an FGM coating with temperature-dependent and arbitrary varying properties [J]. Sci. China Technol. Sc., 2023, 66: 1038
27 Aziz S B, Dewan M W, Huggett D J, et al. Impact of friction stir welding (FSW) process parameters on thermal modeling and heat generation of aluminum alloy joints [J]. Acta Metall. Sin. (Engl. Lett.), 2016, 29: 869
28 Zuo L S, Zhao X R, Li Z Y, et al. A review of friction stir joining of SiCp/Al composites [J]. Chin. J. Aeronaut., 2020, 33: 792
29 Hu G X, Cai X, Rong Y H. Fundamentals of Materials Science [M]. 3rd Ed., Shanghai: Shanghai Jiao Tong University Press, 2010: 213
胡赓祥, 蔡 珣, 戎咏华. 材料科学基础 [M]. 第 3版, 上海: 上海交通大学出版社, 2010: 213
30 Li Y F, Gao Y M, Shi F J, et al. Three-body abrasive wear behavior of iron matrix composite reinforced with cemented carbide particles [J]. J. Xi'an Jiaotong Univ., 2009, 43(05): 56
李烨飞, 高义民, 史芳杰 等. 硬质合金颗粒增强铁基复合材料的三体磨料磨损性能 [J]. 西安交通大学学报, 2009, 43(05): 56
31 Chen S P, Meng Q S, Zhang N, et al. Graded materials of (TiB2)pNi with nickel substrate prepared by field-activated pressure-assisted synthesis process [J]. J. Wuhan Univ. Technol.-Mater. Sci. Ed., 2010, 25: 39
[1] ZHOU Mu, WANG Qian, WANG Yanxu, ZHAI Zirong, HE Lunhua, LI Bing, MA Yingjie, LEI Jiafeng, YANG Rui. Effect of Prewelding Pretreatment on Welding Residual Stress of Titanium Alloy Thick Plate[J]. 金属学报, 2024, 60(8): 1064-1078.
[2] GU Liming, FENG Xiaoming, YU Zhao, ZHANG Junfan, LIU Zhenyu, HE Lunhua, LU Huaile, LI Xiaohu, WANG Chen, ZHANG Xiaodong, XIAO Bolv, MA Zongyi. Impact of Cryogenic Cycling on the Macro and Microscopic Residual Stress in SiC/Al Composites[J]. 金属学报, 2024, 60(8): 1031-1042.
[3] LI Biao, ZHANG Long, YAN Tingyi, FU Huameng, YUAN Xudong, WEN Mingyue, ZHANG Hongwei, LI Hong, ZHANG Haifeng. Effects of Heat Treatment Processes and W Wire Properties on Residual Stress in W Wire Reinforced Zr-Based Metallic Glass Composites[J]. 金属学报, 2024, 60(8): 1055-1063.
[4] LIN Hao, LI Jian, YANG Zhaolong, ZHONG Shengyi. Recent Progress in Stress Analysis Technology and Application of Neutron Diffraction[J]. 金属学报, 2024, 60(8): 1017-1030.
[5] WANG Hanming, DU Yin, PEI Xuhui, WANG Haifeng. Tribological Property and Wear Mechanism of NbMoZrVSi x Refractory High-Entropy Alloy Strengthened by Eutectic Structure[J]. 金属学报, 2024, 60(7): 937-946.
[6] XIONG Yi, LUAN Zewei, MA Yunfei, LI Yong, ZHA Xiaoqin. Effect of Surface Nanocrystallization Induced by Supersonic Fine Particles Bombardment on Corrosion Fatigue Behavior of 300M Steel[J]. 金属学报, 2024, 60(5): 627-638.
[7] WEI Chen, WANG Jun, YAN Yujie, FAN Jiayi, LI Jinshan. Solidification Microstructure and Wear Properties of Undercooled Cu-Co/Cu-Co-Fe Alloys Under a High Magnetic Field[J]. 金属学报, 2024, 60(11): 1571-1583.
[8] DU Jinhui, BI Zhongnan, QU Jinglong. Recent Development of Triple Melt GH4169 Alloy[J]. 金属学报, 2023, 59(9): 1159-1172.
[9] BI Zhongnan, QIN Hailong, LIU Pei, SHI Songyi, XIE Jinli, ZHANG Ji. Research Progress Regarding Quantitative Characterization and Control Technology of Residual Stress in Superalloy Forgings[J]. 金属学报, 2023, 59(9): 1144-1158.
[10] LI Shilei, LI Yang, WANG Youkang, WANG Shengjie, HE Lunhua, SUN Guang'ai, XIAO Tiqiao, WANG Yandong. Multiscale Residual Stress Evaluation of Engineering Materials/Components Based on Neutron and Synchrotron Radiation Technology[J]. 金属学报, 2023, 59(8): 1001-1014.
[11] FENG Li, WANG Guiping, MA Kai, YANG Weijie, AN Guosheng, LI Wensheng. Microstructure and Properties of AlCo x CrFeNiCu High-Entropy Alloy Coating Synthesized by Cold Spraying Assisted Induction Remelting[J]. 金属学报, 2023, 59(5): 703-712.
[12] MIAO Junwei, WANG Mingliang, ZHANG Aijun, LU Yiping, WANG Tongmin, LI Tingju. Tribological Properties and Wear Mechanism of AlCr1.3TiNi2 Eutectic High-Entropy Alloy at Elevated Temperature[J]. 金属学报, 2023, 59(2): 267-276.
[13] WANG Chongyang, HAN Shiwei, XIE Feng, HU Long, DENG Dean. Influence of Solid-State Phase Transformation and Softening Effect on Welding Residual Stress of Ultra-High Strength Steel[J]. 金属学报, 2023, 59(12): 1613-1623.
[14] ZHANG Kaiyuan, DONG Wenchao, ZHAO Dong, LI Shijian, LU Shanping. Effect of Solid-State Phase Transformation on Stress and Distortion for Fe-Co-Ni Ultra-High Strength Steel Components During Welding and Vacuum Gas Quenching Processes[J]. 金属学报, 2023, 59(12): 1633-1643.
[15] WANG Haifeng, ZHANG Zhiming, NIU Yunsong, YANG Yange, DONG Zhihong, ZHU Shenglong, YU Liangmin, WANG Fuhui. Effect of Pre-Oxidation on Microstructure and Wear Resistance of Titanium Alloy by Low Temperature Plasma Oxynitriding[J]. 金属学报, 2023, 59(10): 1355-1364.
No Suggested Reading articles found!