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Acta Metall Sin  2025, Vol. 61 Issue (9): 1364-1374    DOI: 10.11900/0412.1961.2023.00291
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Similarities and Differences of Microstructure and Mechanical Properties Between High γ' Content Powder and Wrought Superalloys
WANG Hongying1, YAO Zhihao1(), LI Dayu1, GUO Jing2, YAO Kaijun1, DONG Jianxin1
1 School of Materials Science and Engineering, University of Science and Technology Beijing, Beijing 100083, China
2 AECC Hunan Powerplant Research Institute, Zhuzhou 412002, China
Cite this article: 

WANG Hongying, YAO Zhihao, LI Dayu, GUO Jing, YAO Kaijun, DONG Jianxin. Similarities and Differences of Microstructure and Mechanical Properties Between High γ' Content Powder and Wrought Superalloys. Acta Metall Sin, 2025, 61(9): 1364-1374.

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Abstract  

The turbine disk is a crucial heat-resistant component of aeronautical engines. An investigation into the similarities and differences in the microstructure and mechanical properties of superalloys fabricated using powder metallurgy and conventional casting and wrought methods could provide a theoretical framework for ensuring the production and operational reliability of turbine disks that are difficult to deform. GH4720Li (Udimet720Li) alloy is a commonly used nickel-based superalloy reinforced through precipitation. The volume fraction of γ' precipitation in GH4720Li alloy is 45%. It is mainly used to make compressor and turbine disks for use at 650-750 oC, as well as turbine disks for use at 900 oC in a short time. The mechanical properties of the GH4720Li alloy are closely associated with its microstructure. The mechanical properties of the alloy, including hardness, yield strength, and tensile strength, are influenced by factors such as grain size and orientation, distribution of the γ′ phase, presence of twins, and arrangement of grain boundaries. To investigate the similarities and differences of the microstructure and mechanical properties between powder alloy (FGH4720Li alloy) and wrought alloy (GH4720Li alloy), which were prepared by powder metallurgy and traditional cast and wrought processes, the microstructure characteristics of FGH4720Li alloy and GH4720Li alloy were observed and analyzed by SEM, TEM, and EBSD (FGH4720Li alloy). The mechanical properties of both alloys were studied via Vickers hardness and high-temperature tensile tests. Furthermore, the relationship between the microstructure and mechanical properties of both alloys was thoroughly discussed. Results show that the distribution characteristics of dislocation, twin substructure morphology, grain orientation concentration, and twin boundary in both alloys are similar. Wide twins (0.5-1 μm) and some narrow twins (< 100 nm) were observed in both two alloys, and the type of twin boundary is primarily Σ3. No obvious preferred orientation was noticed in both alloys. The difference is that the size of γI' phase in the GH4720Li alloy (1.92-2.41 μm) is larger than that in the FGH4720Li alloy (1.41-1.51 μm), whereas the size of γII'phase in the powder FGH4720Li alloy (66.24-73.15 nm) is higher than that in the GH4720Li alloy (64.74-72.29 nm); additionally, a petal-like γII' was observed in the FGH4720Li alloy. The proportion of grain size between 12 and 24 μm in the GH4720Li alloy is higher than that in the FGH4720Li alloy, and the microstructure of the GH4720Li alloy contains some coarse grains (32-36 μm). The percentage of high angle grain boundaries in both alloys is higher than 83%. However, FGH4720Li alloy has a higher fraction of low angle grain boundaries than GH4720Li alloy. Additionally, FGH4720Li alloy exhibits a more pronounced variation in intracrystalline orientation. Furthermore, FGH4720Li alloy with small average grain size exhibits higher hardness, yield strength, and ultimate tensile strength than GH4720Li alloy.

Key words:  powder and wrought superalloys      microstructure      mechanical property      γ' phase      grain size     
Received:  07 July 2023     
ZTFLH:  TG132.3  
Fund: National Natural Science Foundation of China(52271087);National Science and Technology Major Project(J2017-VI-0017-089)
Corresponding Authors:  YAO Zhihao, professor, Tel: (010)62332884, E-mail: zhihaoyao@ustb.edu.cn

URL: 

https://www.ams.org.cn/EN/10.11900/0412.1961.2023.00291     OR     https://www.ams.org.cn/EN/Y2025/V61/I9/1364

Fig.1  Schematic of billet disc and sampling positions of FGH4720Li (FGH) and GH4720Li (GH) alloys (1—FGH-1/GH-1, 2—FGH-2/GH-2, 3—FGH-3/GH-3)
Fig.2  Equilibrium phase diagram of GH4720Li alloy (Inset shows the partial enlarged view. L—liquid)
Fig.3  SEM images (a1-f1) and particle size distributions (a2-f2) of γI' phase in FGH4720Li and GH4720Li alloys (DaveI—average particle size of γI' phase)
(a1, a2) FGH-1 (b1, b2) FGH-2 (c1, c2) FGH-3 (d1, d2) GH-1 (e1, e2) GH-2 (f1, f2) GH-3
Fig.4  SEM images (a1-f1) and particle size distributions (a2-f2) of γII' phase in FGH4720Li and GH4720Li alloys (Inset in Fig.4f1 shows the SAED pattern of typical γII'phase. DaveII—average particle size of γII' phase)
(a1, a2) FGH-1 (b1, b2) FGH-2 (c1, c2) FGH-3 (d1, d2) GH-1 (e1, e2) GH-2 (f1, f2) GH-3
Fig.5  TEM images of dislocation distributions in FGH4720Li and GH4720Li alloys
(a) FGH-1 (b) FGH-2 (c) FGH-3 (d) GH-1 (e) GH-2 (f) GH-3
Fig.6  TEM images of twins in FGH4720Li and GH4720Li alloys (Inset in Fig.6f shows the typical SAED pattern of twin. T—twin)
(a) FGH-1 (b) FGH-2 (c) FGH-3 (d) GH-1 (e) GH-2 (f) GH-3
Fig.7  Pole figures of FGH4720Li and GH4720Li alloys (TD—transverse direction, RD—rolling direction, A1—axis 1, A2—axis 2)
(a) FGH-1 (b) FGH-2 (c) FGH-3 (d) GH-1 (e) GH-2 (f) GH-3
Fig.8  Grain orientation distribution maps (a1-f1) and grain size distributions (a2-f2) of FGH4720Li and GH4720Li alloys (G—grain grade)
(a1, a2) FGH-1 (b1, b2) FGH-2 (c1, c2) FGH-3 (d1, d2) GH-1 (e1, e2) GH-2 (f1, f2) GH-3
AlloyGrain boundary misorientationTwin boundary
2°-10°10°-180°Σ3Σ9Σ27aΣ27b
FGH-116.283.827.50.90.20.4
GH-19.091.028.31.50.10.6
FGH-215.684.425.20.80.20.2
GH-29.990.124.31.20.20.3
FGH-316.883.224.60.80.10.3
GH-38.092.022.90.80.10.4
Table 1  Number fraction of high and low angle grain boundaries and twin boundaries in FGH4720Li and GH4720Li alloys

Alloy

500 oC650 oC720 oC

Vickers

hardness (RT)

HV

YS

MPa

UTS

MPa

YS

MPa

UTS

MPa

YS

MPa

UTS

MPa

FGH4720Li109815301068136310581153580
GH4720Li108315131048135010201133494
Table 2  High temperature tensile properties and room temperature Vickers hardnesses of FGH4720Li and GH4720Li alloys
Fig.9  Schematics showing microstructure similarities (a) and differences (b) of FGH4720Li and GH4720Li alloys
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