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Acta Metall Sin  2021, Vol. 57 Issue (7): 891-902    DOI: 10.11900/0412.1961.2020.00285
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Mechanism of Improving the Impact Toughness of SA508-3 Steel Used for Nuclear Power by Pre-Transformation of M-A Islands
JIANG Zhonghua1, DU Junyi2, WANG Pei1(), ZHENG Jianneng2, LI Dianzhong1(), LI Yiyi1
1.Shenyang National Laboratory for Materials Science, Institute of Metal Research, Chinese Academy of Sciences, Shenyang 110016, China
2.Erzhong (Deyang) Heavy Equipment Co. , Ltd. , Deyang 618000, China
Cite this article: 

JIANG Zhonghua, DU Junyi, WANG Pei, ZHENG Jianneng, LI Dianzhong, LI Yiyi. Mechanism of Improving the Impact Toughness of SA508-3 Steel Used for Nuclear Power by Pre-Transformation of M-A Islands. Acta Metall Sin, 2021, 57(7): 891-902.

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Abstract  

SA508-3 steel is the key structural material extensively used in large components of third-generation nuclear power plants. For increasing the process efficiency of nuclear power plants, extremely thick cross-sectional heavy forgings are necessary for constructing large components for these plants. Owing to thick cross sections, the as-quenched microstructure of the center of heavy forgings is typically granular bainite, composed of bainitic ferrite and martensite (M) and retained austenite (AR) (M-A) islands. An M-A island is an undesired microstructure that results in the SA508-3 steel having a poor low-temperature impact toughness after conventional tempering at 650oC. However, it is difficult to tailor the as-quenched microstructure owing to the limited cooling rate during the quenching process. Therefore, the modification of the tempering process is a more feasible method to adjust the microstructure and improve the mechanical properties of heavy forgings. Herein, the decomposition of AR within M-A islands during different transformation paths and its effect on the mechanical properties of SA508-3 steel have been investigated. The results show that clusters of ferrite and agglomerated M3C carbides are formed during conventional tempering at 650oC. These coarse M3C carbides decorate the boundary of the cluster, reducing the impact toughness of the SA508-3 steel. Accordingly, the size and distribution of these M3C carbides are tentatively modified by introducing pretreatments at different temperatures before conventional tempering at 650oC. This modification is because, during pretreatments, AR first decomposes into various transitional microstructures such as martensite, bainite, or pearlite, which further transform into clusters of ferrite and M3C carbides during tempering at 650oC. The results show that 400oC is the optimal pretempering temperature to improve the impact toughness of SA508-3 steel. Microstructural observations reveal that during tempering at 400oC, AR completely decomposes into fine bainite comprising bainitic packets and high-density cementite particles. This provides additional nucleation sites for M3C carbides inside the clusters during the subsequent tempering at 650°C, avoiding the formation of coarse M3C carbides distributed along these cluster boundaries.

Key words:  nuclear power      SA508-3 steel      retained austenite      impact toughness      M-A island      granular bainite     
Received:  05 August 2020     
ZTFLH:  TG161  
Fund: the Project to Strengthen Industrial Development at the Grass-roots Level(TC190A4DA/35);Youth Innovation Promotion Association, CAS(Y201732);Revitalization Talents Plan of Liaoning Province(XLYC1807022);Young Talent Project by SYNL(L2019F48)
About author:  LI Dianzhong, professor, Tel: (024)23971281, E-mail: dzli@imr.ac.cn.

URL: 

https://www.ams.org.cn/EN/10.11900/0412.1961.2020.00285     OR     https://www.ams.org.cn/EN/Y2021/V57/I7/891

Fig.1  Schematic of heat treatment process for SA508-3 steel for nuclear power
Fig.2  OM (a) and SEM (b) images of as-nomalized SA508-3 steel (GB—grain boundary, M-A—martensite (M) and retained austenite (AR))
Fig.3  SEM image (a) and line scanning plots (along line AB in Fig.3a) of substitutional alloying elements (b) and C element (c) in granular banite obtained by EPMA
Fig.4  As-normalized microstructures of SA508-3 steel
Fig.5  XRD spectra of as-normalized SA508-3 steel after different pre-treatments
Fig.6  SEM images of as-normalized SA508-3 steel after different pre-treatments of cryogenic treatment at -196oC (a) and tempering at 200oC (b), 300oC (c), 400oC (d), 450oC (e), and 550oC (f)
Fig.7  TEM images and corresponding SAED patterns (insets) of as-normalized sample of SA508-3 steel after different pre-treatments of cryogenic treatment at -196oC (a) and tempering at 200oC (b), 300oC (c), 400oC (d, e), and 450oC (f) (Fig.7e is the enlarged image of the rectangle region in Fig.7d)
Fig.8  EBSD image quality map (a) and crystal orientation map (b) of as-normalized SA508-3 steel after pre-tempering at 400oC
Fig.9  SEM images of the samples subjected to different pre-treatments and 650oC tempering, including without pre-treatments (a), cryogenic treatment at -196oC (b) and pre-tempering at 300oC (c), 400oC (d), 450oC (e), and 550oC (f)
Fig.10  Charpy impact toughness at -60oC and Vickers hardness with different pre-treatment temperatures
Fig.11  SEM images of fractographs (a, b, d, e) and the side section profiles (c, f) of Charpy impact samples fractured at -60℃
Fig.12  Schematics showing the microstructural evolution of granular bainite during conventional tempering (a→b) and modified tempering by pre-tempering at 400oC (a→c→d) (F—ferrite, B—bainite)
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