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CORROSION MECHANISM DISCUSSION OF X65 STEEL IN NaCl SOLUTION SATURATED WITH SUPERCRITICAL CO2 |
Liang WEI,Xiaolu PANG,Kewei GAO( ) |
Department of Materials Physics and Chemistry, University of Science and Technology Beijing, Beijing 100083 |
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Cite this article:
Liang WEI, Xiaolu PANG, Kewei GAO. CORROSION MECHANISM DISCUSSION OF X65 STEEL IN NaCl SOLUTION SATURATED WITH SUPERCRITICAL CO2. Acta Metall Sin, 2015, 51(6): 701-712.
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Abstract In recent years, the corrosion problem of steels under supercritical CO2/H2O system in oil/gas production has got more and more attention. The temperature and pressure of some oil wells in China usually exceed 120 ℃ and 100 MPa, where CO2 is in supercritical state. To transportation easier and cost reduction, the oil/gas in pipelines is usually pressured to a high pressure, normally causes CO2 in supercritical state. The supercritical CO2 corrosion environment includes CO2-saturated water and H2O-saturated CO2 phases. Moreover, corrosive ions such as Cl- usually exists in CO2 corrosion environment, however the influence of Cl- on corrosion of carbon steel in supercritical CO2-saturated NaCl solution and NaCl solution-saturated supercritical CO2 are investigated limited. The corrosion behaviors and corrosion rates of X65 carbon steel exposed in supercritical CO2-saturated 3.5%NaCl solution, supercritical CO2-saturated deionized water and NaCl solution-saturated supercritical CO2 systems were investigated. SEM, EDS and XRD were used to analyze the morphology and characteristic of corrosion product scale on the steel surface. The results show that the addition of Cl- in supercritical CO2-satureated water significantly increased the corrosion rate of X65 steel, and modified the FeCO3 grain morphology. The average corrosion rate of X65 steel in NaCl solution-saturated supercritical CO2 was much lower than in supercritical CO2-saturated NaCl solution, but in supercritical CO2 phase X65 steel suffered serious localized corrosion. The corrosion process of X65 steel in supercritical CO2-saturated NaCl solution could be divided into three stages: the first was the active dissolution stage, the surface of X65 steel was corroded inhomogeneous due to the competitive adsorption between Cl- and H2CO3, HCO3-, and Fe3C as well as some lumpish matrix were residued on steel surface; the second was the initiation stage of FeCO3 precipitation, Cl- postponed the precipitation of FeCO3, the FeCO3 scale formed in this period was incomplete, and increased the area of cathodic reaction subsequently the corrosion rate; the last was the protective stage of FeCO3 corrosion scale, the corrosion product scale formed in this period was denser and provided better protectiveness to X65 steel matrix, however Cl- could pass this scale and reach the scale/matrix interface, resulted in the corrosion rate of X65 steel keeping at a higher value than in deionized water environment. The corrosion model of normal pipelines was developed to better understand the corrosion mechanism in supercritical CO2-saturated Cl--containing solution.
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Fund: Supported by National Natural Science Foundation of China (No.51271024) and Beijing Natural Science Foundation Major Project (No.2131004) |
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