Please wait a minute...
Acta Metall Sin  2025, Vol. 61 Issue (11): 1747-1757    DOI: 10.11900/0412.1961.2025.00165
Research paper Current Issue | Archive | Adv Search |
Atomic-Scale Interaction Mechanism of Hydrogen Trapping at Grain Boundaries in High-Strength Aluminum Alloys
LUO Liewen1, WANG Mingyang1, GAO Zhiming1, XIA Dahai1(), DENG Yida2, HU Wenbin1
1 School of Materials Science and Engineering, Tianjin University, Tianjin 300350, China
2 State Key Laboratory of Tropic Ocean Engineering Materials and Materials Evaluation, School of Materials Science and Engineering, Hainan University, Haikou 570228, China
Cite this article: 

LUO Liewen, WANG Mingyang, GAO Zhiming, XIA Dahai, DENG Yida, HU Wenbin. Atomic-Scale Interaction Mechanism of Hydrogen Trapping at Grain Boundaries in High-Strength Aluminum Alloys. Acta Metall Sin, 2025, 61(11): 1747-1757.

Download:  HTML  PDF(2977KB) 
Export:  BibTeX | EndNote (RIS)      
Abstract  

High-strength aluminum alloys, such as Al-Cu-Li and Al-Zn-Mg, are essential structural materials in aerospace, manufacturing, transportation, and mobile communication owing to their excellent strength-to-weight ratio. However, their use in critical applications is significantly limited by hydrogen embrittlement (HE), a phenomenon in which H atoms interact with microstructural features such as grain boundaries (GBs), leading to irreversible degradation of mechanical properties and potentially catastrophic failures. Despite extensive research, the atomic-scale mechanisms of H trapping at GBs and their detrimental effects on GB cohesion remain unclear, impeding the development of effective anti-embrittlement strategies. This study utilizes first-principles calculations to investigate these issues, aiming to provide a theoretical foundation for anti-embrittlement engineering. The results indicate that H atoms are most stably adsorbed at the short-bridge site on the Al (001) surface, with an adsorption energy of -3.051 eV, and tend to occupy tetrahedral interstitial sites (TIS) in the matrix. The diffusion path of H atoms into the matrix follows the TIS-OIS-TIS mechanism (where OIS denotes the octahedral interstitial site), with significant migration barriers of 0.32-0.56 eV, suggesting a challenge for H penetration into the matrix. Notably, Mg and Zr atoms spontaneously segregate to Site 1 of the Al Σ3(111)[110] GB; however, their effects are different: Mg weakens GB cohesion through charge depletion, whereas Zr significantly strengthens GBs by inducing high charge density, strong electronic localization, and d-p orbital hybridization. In addition, Zr segregation not only traps H atoms with a minimum trapping energy of -0.459 eV but also effectively suppresses H-induced damage to adjacent Al-Al metallic bonds, preserving GB strength. By contrast, Zn segregation has limited strengthening effects on GBs and may even facilitate H trapping. This study clarifies, at the atomic scale, that Zr enhances HE resistance through dual mechanisms: reinforcing GB cohesion and inhibiting H-induced degradation.

Key words:  hydrogen trapping      aluminum alloy      grain boundary      first-principles calculation     
Received:  11 June 2025     
ZTFLH:  O646  
Fund: National Natural Science Foundation of China(52171077);National Natural Science Foundation of China(52031007)
Corresponding Authors:  XIA Dahai, associate professor, Tel: (022)27407338, E-mail: dahaixia@tju.edu.cn

URL: 

https://www.ams.org.cn/EN/10.11900/0412.1961.2025.00165     OR     https://www.ams.org.cn/EN/Y2025/V61/I11/1747

Fig.1  Surface model of Al (001) plane (Blue atoms represent Al atoms, the same below)
Fig.2  Grain boundary model of Al Σ3(111)[110] (Numbers 1-4 in Fig.2b represent different sites in grain boundary model)
(a) 3D view (b) plane view
Fig.3  Schematics of the possible adsorption sites of H atoms on the Al (001) surface (a-c) and subsurface (d-h) (OIS—octahedral interstitial site, TIS—tetrahedral interstitial site. Yellow atoms represent H atoms, the same below)
Color online
(a) top site (b) short bridge site (c) long bridge site (d) TIS1st gap
(e) TIS2nd gap (f) OIS1st gap (g) OIS2nd gap (h) OIS3rd gap
SiteEadsHEadsH[29]
Top-1.981-2.793
Short bridge-3.051-3.017
Long bridge-2.744-2.630
OIS1st-2.744-2.630
OIS2nd-2.461-2.352
OIS3rd-2.374-2.267
TIS1st-2.599-2.470
TIS2nd-2.538-2.422
Table 1  Comparisons of adsorption energies of H atoms (EadsH) at different adsorption sites
Fig.4  Diffusion barriers (ΔE) and schematics (insets) of H atoms migration from the surface to the subsurface of Al (001) plane (Red arrows repres-ent diffusion paths)
(a) TIS1st (b) OIS1st
Fig.5  ΔE (a) and schematics (b) of diffusion paths of H atoms into the Al matrix (Black, red, and blue arrows in Fig.5b represent the three diffusion paths, i.e., TIS1st to TIS2nd, TIS2nd to TIS2nd, and TIS1st to OIS2nd to TIS2nd, respectively)
Fig.6  Segregation energies of solute atoms X (X = Mg, Zn, Cu, and Zr) at sites 1-4
Fig.7  Grain boundary model (a) and total charge density maps of solute atoms X near grain boundary before (b) and after (c-f) segregation at site 1 (Orange atom represent solute atom X, the same below. Zn, Cu, Zr have high valence charge density beyond the scale range)
(c) Mg (d) Cu (e) Zn (f) Zr
Fig.8  Grain boundary model (a) and electron localization function (ELF) maps of solute atoms X near the grain boundary before (b) and after (c-f) segregation at site 1
(c) Mg (d) Cu (e) Zn (f) Zr
Fig.9  Grain boundary model (a) and distributions of density of state (DOS) before (b) and after (c-f) segregation of solute atoms X at site 1 (Ef—Fermi level)
(c) Mg (d) Zn (e) Zr (f) Cu
Fig.10  Schematics of H capture sites on the selected grain boundaries
(a) total veiw of H atom capture site (b) site 1 (c) site 2 (d) site 3
Solute atomSite 1Site 2Site 3
Al-0.151-0.191-0.091
Mg-0.207-0.283-0.231
Zn-0.126-0.152-0.186
Cu-0.241-0.245-0.246
Zr-0.264-0.406-0.459
Table 2  Trapping energies of H at different sites after segregation of solute atom X
Fig.11  Grain boundary model (a) and charge density maps of H atoms trapped at grain boundaries before (b) and after segregation of solute atoms X (c-f)
(c) Mg (d) Cu (e) Zn (f) Zr
Fig.12  Grain boundary model (a) and distributions of DOS of H atoms trapped at grain boundaries before (b) and after (c-f) segregation of solute atoms X at site 1 (Ef—Fermi level)
(c) Mg (d) Zn (e) Zr (f) Cu
[1] Campari A, Ustolin F, Alvaro A, et al. A review on hydrogen embrittlement and risk-based inspection of hydrogen technologies [J]. Int. J. Hydrogen Energy, 2023, 48: 35316
[2] Yang Z X, Zhang X T, Yu S Q, et al. Effect of microstructure on hydrogen trapping behavior and hydrogen embrittlement sensitivity of medium manganese steel [J]. Anti-Corros. Methods Mater., 2025, 72: 364
[3] Wang Q Y, Jing X J, Zhang X S, et al. Effect of hydrogen charging current density on hydrogen damage sensitivity of laser-peened 316L stainless steel [J]. Anti-Corros. Methods Mater., 2025, 72: 615
[4] Ye W H, Lu N, Zhang Z X, et al. Unveiling the mechanisms of hydrogen permeation in defective spinel γ-Al2O3: A first-principles study [J]. Int. J. Hydrogen Energy, 2025, 97: 1014
[5] Yang B, Chen X L, Shi X B, et al. Softening mechanism and hydrogen permeability of rare earth Y-doped V-Cr alloys [J]. Acta Metall. Sin., 2025, 61: 887
杨 波, 陈小亮, 史晓斌 等. 稀土Y掺杂V-Cr合金增塑机理及透氢性能 [J]. 金属学报, 2025, 61: 887
[6] Han G, Chen X F, Zhao T X, et al. Effect of alloying element doping on hydrogen adsorption and corrosion behavior of Fe2O3 (001) via high throughput method [J]. Anti-Corros. Methods Mater., 2025, 72: 490
[7] Li X F, Ma X F, Zhang J, et al. Review of hydrogen embrittlement in metals: Hydrogen diffusion, hydrogen characterization, hydrogen embrittlement mechanism and prevention [J]. Acta Metall. Sin. (Engl. Lett.), 2020, 33: 759
[8] Han G, Zhao T X, Chen X F, et al. Effect of hydrogen on surface structure of Fe2O3 (001) containing point defects [J]. Anti-Corros. Methods Mater., 2025, 75: 664
[9] Campestrini P, Van Westing E P M, Van Rooijen H W, et al. Relation between microstructural aspects of AA2024 and its corrosion behaviour investigated using AFM scanning potential technique [J]. Corros. Sci., 2000, 42: 1853
[10] Sun W W, Zhu Y M, Marceau R, et al. Precipitation strengthening of aluminum alloys by room-temperature cyclic plasticity [J]. Science, 2019, 363: 972
[11] Young G A, Scully J R. The effects of test temperature, temper, and alloyed copper on the hydrogen-controlled crack growth rate of an Al-Zn-Mg-(Cu) alloy [J]. Metall. Mater. Trans., 2002, 33A: 1167
[12] Bond G M, Robertson I M, Birnbaum H K. The influence of hydrogen on deformation and fracture processes in high-strength aluminum alloys [J]. Acta Metall., 1987, 35: 2289
[13] Song R G, Dietzel W, Zhang B J, et al. Stress corrosion cracking and hydrogen embrittlement of an Al-Zn-Mg-Cu alloy [J]. Acta Mater., 2004, 52: 4727
[14] Zhao H, Chakraborty P, Ponge D, et al. Hydrogen trapping and embrittlement in high-strength Al alloys [J]. Nature, 2022, 602: 437
[15] Young Jr G A, Scully J R. The diffusion and trapping of hydrogen in high purity aluminum [J]. Acta Mater., 1998, 46: 6337
[16] Wang M Y, Xia D H. Research progress on hydrogen embrittlement mechanism of high strength Al-alloy [J]. J. Chin. Soc. Corros., 2025, 45: 261
王明洋, 夏大海. 高强铝合金氢脆机理研究进展 [J]. 中国腐蚀与防护学报, 2025, 45: 261
[17] Davis J R. Corrosion of Aluminum and Aluminum Alloys [M]. Materials Park: ASM International, 1999: 36
[18] Garner A, Euesden R, Yao Y C, et al. Multiscale analysis of grain boundary microstructure in high strength 7xxx Al alloys [J]. Acta Mater., 2021, 202: 190
[19] Christodoulou L, Flower H M. Hydrogen embrittlement and trapping in Al6% Zn-3% Mg [J]. Acta Metall., 1980, 28: 481
[20] Zhao H, De Geuser F, da Silva A K, et al. Segregation assisted grain boundary precipitation in a model Al-Zn-Mg-Cu alloy [J]. Acta Mater., 2018, 156: 318
[21] Wu X B, You Y W, Kong X S, et al. First-principles determination of grain boundary strengthening in tungsten: Dependence on grain boundary structure and metallic radius of solute [J]. Acta Mater., 2016, 120: 315
[22] Lozovoi A Y, Paxton A T, Finnis M W. Structural and chemical embrittlement of grain boundaries by impurities: A general theory and first-principles calculations for copper [J]. Phys. Rev. B, 2006, 74: 155416
[23] Huang Z F, Nie J F. Interaction between hydrogen and solute atoms in {10 1 ¯ 2} twin boundary and its impact on boundary cohesion in magnesium [J]. Acta Mater., 2021, 214: 117009
[24] Bhattacharya S K, Kohyama M, Tanaka S, et al. Si segregation at Fe grain boundaries analyzed by ab initio local energy and local stress [J]. J. Phys.: Condens. Mater., 2014, 26: 355005
[25] Wu X B, Kong X S, You Y W, et al. Effect of transition metal impurities on the strength of grain boundaries in vanadium [J]. J. Appl. Phys., 2016, 120: 095901
[26] Li H, Zhao Y X, Zhang X Y, et al. Co-segregation behavior and weakening effect of the major elements in Al-Zn-Mg-Cu series alloys on Al Σ3(111)[110] symmetrical tilt grain boundary: A first-principles study [J]. J. Mater. Res. Technol., 2022, 18: 3158
[27] Ji Y C, Dong C F, Chen L, et al. High-throughput computing for screening the potential alloying elements of a 7xxx aluminum alloy for increasing the alloy resistance to stress corrosion cracking [J]. Corros. Sci., 2021, 183: 109304
[28] Ji Y Y, Wang M Y, Qin W M, et al. Near-atomic-scale study of the oxide films on the grain boundaries of Al-Mg alloys at the initial stage of corrosion: Experimental investigations and DFT calculations [J]. Corros. Sci., 2025, 244: 112640
[29] Khanzadeh M, Alipour H, Alahyarizadeh G. Understanding hydrogen behavior on aluminum: DFT investigations on adsorption and diffusion mechanisms [J]. Int. J. Hydrogen Energy, 2024, 73: 632
[30] Zhao D D, Li Y J. Carbon segregation at Σ3 {112} grain boundaries in silicon [J]. Comput. Mater. Sci., 2018, 143: 80
[1] XIAO Wenlong, ZANG Chenyang, GUO Jintao, FENG Jiawen, MA Chaoli. Two-Stage Aging Process of 7A65 Aluminum Alloy Thick Plate Based on In Situ Resistance Method[J]. 金属学报, 2025, 61(8): 1153-1164.
[2] MENG Xianglong, LIU Ruiliang, Li D. Y.. First Principles Study on the Precipitation and Properties of Carbides in the Surface Carburized Layer of Tantalum Alloys[J]. 金属学报, 2025, 61(5): 797-808.
[3] QI Min, WANG Qian, MA Yingjie, CAO Hemeng, HUANG Sensen, LEI Jiafeng, YANG Riu. Growth Behavior of Grain Boundary α Phase and Its Effect on the Microtexture During βα Phase Transformation in Ti6246 Titanium Alloys[J]. 金属学报, 2025, 61(2): 265-277.
[4] DU Wenli, HOU Chao, LI Yurong, HAN Tielong, SONG Xiaoyan. Effect of Cr and Sc on High-Temperature Stability of Grain Structure in W-Based Alloys[J]. 金属学报, 2025, 61(11): 1664-1672.
[5] LI Zhenxiang, WANG Weiguo, Rohrer Gregory S, HONG Lihua, CHEN Song, LIN Yan, ZHOU Bangxin. Effects of Ambient and Cryogenic Rolling on {111}/{111} Near Singular Boundary Formation During Subsequent Recrystallization Annealing in Pure Aluminum[J]. 金属学报, 2025, 61(11): 1673-1688.
[6] ZHENG Xiaoyu, CHEN Xin, HE Meiling, HUANG Qi, LI Ya, KONG Yi, DU Yong. Multi-Scale Simulation of Mechanical Properties of 6XXX Aluminum Alloy Based on Crystal Plasticity[J]. 金属学报, 2025, 61(11): 1758-1768.
[7] HAN Ying, WU Yuhang, ZHAO Chunlu, ZHANG Jingshi, LI Zhenmin, RAN Xu. High-Temperature Creep Behavior of Selective Laser Melting Manufactured Al-Si-Fe-Mn-Ni Alloy[J]. 金属学报, 2025, 61(1): 154-164.
[8] LIU Guanghui, WANG Weiguo, Rohrer Gregory S, CHEN Song, LIN Yan, TONG Fang, FENG Xiaozheng, ZHOU Bangxin. {111}/{111} Near Singular Boundaries in a Dynamically Recrystallized Al-Zn-Mg-Cu Alloy Compressed at Elevated Temperature[J]. 金属学报, 2024, 60(9): 1165-1178.
[9] HUANG Zengxin, JIANG Yihang, LAI Chunming, WU Qingjie, LIU Dahai, YANG Liang. Analysis of the Correlation Between the Energy and Crystallographic Orientation of Grain Boundaries in Fe Based on Atomistic Simulations[J]. 金属学报, 2024, 60(9): 1289-1298.
[10] XU Zengguang, ZHOU Shiqi, LI Xiao, LIU Zhiquan. Excellent Oxidation Resistance and Solder Wettability of (111)-Oriented Nanotwinned Cu[J]. 金属学报, 2024, 60(7): 957-967.
[11] ZHOU Yanyu, LI Jiangxu, LIU Chen, LAI Junwen, GAO Qiang, MA Hui, SUN Yan, CHEN Xingqiu. First-Principles Study of Projected Berry Phase and Hydrogen Evolution Catalysis in Pt7Sb[J]. 金属学报, 2024, 60(6): 837-847.
[12] LI Zhenliang, ZHANG Xinlei, TIAN Dongkuo. Effect of Multi-Pass Compression Deformation on Microstructure Evolution of AZ80 Magnesium Alloy[J]. 金属学报, 2024, 60(3): 311-322.
[13] REN Junqiang, SHAO Shan, WANG Qi, LU Xuefeng, XUE Hongtao, TANG Fuling. Molecular Dynamics Simulation of Tensile Mechanical Properties and Deformation Mechanism of Oxygen-Containing Nano-Polycrystalline α-Ti[J]. 金属学报, 2024, 60(2): 220-230.
[14] WANG Yong, ZHANG Weiwen, YANG Chao, WANG Zhi. Mechanical Properties and Deformation Behavior of a Nanostructured Aluminum Alloy Toughened by Titanium Alloy Base Three-Dimensional Lattice Structure[J]. 金属学报, 2024, 60(2): 247-260.
[15] NAN Yong, GUAN Xu, YAN Haile, TANG Shuai, JIA Nan, ZHAO Xiang, ZUO Liang. Effect and Mechanism of B Microalloying on the Microstructure and Mechanical Properties of CoNiV Medium-Entropy Alloy[J]. 金属学报, 2024, 60(12): 1647-1655.
No Suggested Reading articles found!