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Acta Metall Sin  2017, Vol. 53 Issue (11): 1487-1494    DOI: 10.11900/0412.1961.2017.00010
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Microstructure Control and High Temperature Properties of Al-Mn-Based Alloys
Xiancui LIU, Ye PAN(), Zhijiao TANG, Weiqiao HE, Tao LU
Jiangsu Key Laboratory for Advanced Metallic Materials, School of Materials Science and Engineering, Southeast University, Nanjing 211189, China
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Xiancui LIU, Ye PAN, Zhijiao TANG, Weiqiao HE, Tao LU. Microstructure Control and High Temperature Properties of Al-Mn-Based Alloys. Acta Metall Sin, 2017, 53(11): 1487-1494.

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Abstract  

The process of production and working environment of heat exchangers call for materials with good elevated temperature properties. However, the previous investigations were mainly focused on their room temperature properties. The relationship between microalloying and high temperature properties, especially creep properties of Al-Mn-based alloys are barely discussed. In order to improve the industrial applications of Al-Mn-based alloys, the effect of Mg, Ni and Zr additions and annealing process on the microstructure and high temperature properties of Al-Mn-based alloys were studied in this work. The investigated alloys were treated in two ways, first one is cold-rolling and heat treatment at 873 K for 10 min, and the second one is cold-rolling, heat treatment at 623 K for 1 h and 873 K for 10 min. The results indicate that annealing process has remarkable effect on the grain shape, fine equiaxed crystal grains are obtained in the former, while stable elongated grains are obtained for precipitation precedes recrystallization at 623 K in the latter. With Mg addition, more AlMnSi phase precipitated during annealing. The addition of Zr and Ni increases the type and amount of heat resistant compounds, precipitate Al3Zr and AlMnSiNi, which are beneficial to improving high temperature properties of Al-Mn alloy. Al-Mn-0.3Mg-0.2Ni alloy has the best elevated temperature properties, and the tensile strength of it is 102 MPa (50 MPa higher than Al-Mn alloy) at 523 K. And the steady-creep rate is strongly decreased to 3.93×10-8 s-1, two orders of magnitude smaller than Al-Mn alloy at the temperature of 523 K under the stress of 40 MPa. With dispersoids compli cated or increased, the movement of dislocations are pinned strongly, which are contribute to improving the creep properties of Al-Mn alloy for the creep is mainly controlled by dislocation climb.

Key words:  Al-Mn alloy      alloy element      microstructure control      creep resistance     
Received:  06 January 2017     
ZTFLH:  TG146.2  
Fund: Supported by Science Foundation of Jiangsu Key Laboratory for Advanced Metallic Materials (No.BM2007204)

URL: 

https://www.ams.org.cn/EN/10.11900/0412.1961.2017.00010     OR     https://www.ams.org.cn/EN/Y2017/V53/I11/1487

No. Alloy Mn Fe Si Cu Mg Ni Zr Al
S1 Al-Mn 1.16 0.51 0.55 0.12 - - - Bal.
S2 Al-Mn-0.3Mg 1.15 0.53 0.59 0.13 0.33 - - Bal.
S3 Al-Mn-0.3Mg-0.2Zr 1.07 0.50 0.53 0.14 0.33 - 0.19 Bal.
S4 Al-Mn-0.3Mg-0.2Ni 1.12 0.54 0.58 0.15 0.33 0.22 - Bal.
Table 1  Chemical compositions of the samples (mass fraction / %)
Fig.1  Schematic of specimen geometry in creep test (unit: mm)
Fig.2  OM images of microstructures in cold-rolling alloys S1 (a), S2 (b), S3 (c) and S4 (d) heat treated at 873 K for 10 min
Fig.3  Start precipitation and recrystallization curves of four alloys (Pre.—precipitation, Recry.—recrystallization)
Fig.4  OM images of microstructures in cold-rolling alloys S1 (a), S2 (b), S3 (c) and S4 (d) heat treated at 623 K for 1 h and 873 K for 10 min
Fig.5  TEM images of dispersoids in S1 (Inset shows the corresponding SAED pattern) (a), S2 (b), S3 (Inset shows the particles of Al3Zr) (c) and S4 (d) alloys
Fig.6  EDS analyses of particles A in Fig.5a (a) and D in Fig.5d (b)
Fig.7  Tensile results of four alloys at 473 K (a) and 523 K (b)
Sample 473 K 523 K
S1 8.80×10-8 5.07×10-6
S2 1.72×10-8 2.24×10-6
S3 7.69×10-9 5.21×10-8
S4 4.71×10-9 3.93×10-8
Table 2  Steady-state creep rates of four alloys at temperatures of 473 and 523 K under the stress of 40 MPa (s-1)
Fig.8  Creep curves of four alloys under 473 K (a) and 523 K (b)
Fig.9  TEM image of Al-Mn alloy under the creep temperature of 473 K and the stress of 40 MPa
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