Please wait a minute...
Acta Metall Sin  2025, Vol. 61 Issue (9): 1403-1412    DOI: 10.11900/0412.1961.2023.00463
Research paper Current Issue | Archive | Adv Search |
High-Temperature Tribological Performance of Laser Clad MoNiCr Alloy Coatings Reinforced by Si
YOU Shiquan1,2,3, CUI Gongjun1,2,3(), YANG Rongqian1,2,3, LIU Yusong1,2,3, FENG Xiaogang1,2,3, KOU Ziming1,2,3
1 College of Mechanical Engineering, Taiyuan University of Technology, Taiyuan 030024, China
2 Shanxi Mine Fluid Control Engineering Laboratory, Taiyuan University of Technology, Taiyuan 030024, China
3 National-Local Joint Engineering Laboratory of Mine Fluid Control, Taiyuan University of Technology, Taiyuan 030024, China
Cite this article: 

YOU Shiquan, CUI Gongjun, YANG Rongqian, LIU Yusong, FENG Xiaogang, KOU Ziming. High-Temperature Tribological Performance of Laser Clad MoNiCr Alloy Coatings Reinforced by Si. Acta Metall Sin, 2025, 61(9): 1403-1412.

Download:  HTML  PDF(2960KB) 
Export:  BibTeX | EndNote (RIS)      
Abstract  

With increasing power of aero-engines, the effects of temperature and load on hot-end parts such as bearings and bushings are becoming more apparent, leading to the wear failure of hot-end parts. Therefore, increasing the wear resistance of hot-end parts is very important. Laser-clad coatings can considerably improve the mechanical properties and wear resistance of these parts, without altering the properties of the substrate. The use of such coatings provides a new approach to improve the high-temperature wear resistance of hot-end parts. Mo alloys with high melting point, excellent high-temperature strength, and low thermal expansion coefficient have been widely used as high-temperature materials. Therefore, these coatings fabricated using the laser cladding technology have good prospects for application as wear-resistant coatings on the surface of hot-end parts at elevated temperatures. To further enhance the wear resistance of the Mo alloy coatings for application as high-temperature protective coatings for hot-end parts, MoNiCrSi coatings were in situ prepared on the surface of the Inconel 718 alloy via laser cladding. The effects of Si on the microstructure and high-temperature tribological performance of the Mo alloy coatings were systematically studied. The high-temperature wear tests of the Mo alloy coatings and Inconel 718 alloy were performed using a ball-on-disk tribo-tester against Si3N4 balls in an environment where the temperature varied from room temperature to 1000 oC. The results indicate that Si reacts with Mo, Ni, and Cr to form α-Mo, Mo0.3Ni0.24Si0.76, Mo5Si3, and CrSi2 phases. Compared with the MoNiCr coating and substrate, the MoNiCrSi coating has higher microhardness. The introduction of Si causes solid solution strengthening and dispersion strengthening effects. The friction coefficients of coatings gradually decrease with increasing temperature. The wear rates firstly decrease and then increase with increasing temperature. Furthermore, with an increase in the temperature, the substrate material exhibits the highest wear rates, reaching a maximum value of 3.41 × 10-4 mm3/(N·m) at room temperature (24 oC). However, the high-temperature wear resistance of the MoNiCrSi coating is the best than that of the MoNiCr coating or substrate, and the wear rates of the MoNiCrSi coating are in the order of magnitude of 10-6-10-5 mm3/(N·m) in the temperature range from room temperature to 1000 oC. This finding indicates that the introduction of Si drastically improves the high-temperature wear resistance and self-lubricating properties of the Mo alloy coating at elevated temperatures. This improvement is primarily attributed to the synergistic effects of the high hardness of the coatings and introduction of solid lubricants, such as SiO2, MoO3, Mo4O11, and NiMoO4, as well as an oxide lubricating layer on wear tracks. In particular, at 600 oC, the MoNiCrSi alloy coating has the lowest wear rate of 5.57 × 10-6 mm3/(N·m), which is one order of magnitude lower than that of the MoNiCr coating. The Mo alloy coatings exhibit various wear mechanisms at different temperatures. At room temperature, the main wear mechanisms are fatigue wear, abrasive wear and plastic deformation. At 600 oC, the oxidation wear, fatigue wear, and abrasive wear become the primary wear mechanisms. At 1000 oC, the dominant wear mechanism of the coatings is oxidative wear.

Key words:  Mo matrix coating      laser cladding      high temperature      friction      wear resistance     
Received:  28 November 2023     
ZTFLH:  TH117  
Fund: National Natural Science Foundation of China(51775365);National Natural Science Foundation of China(U1910212);Fundamental Research Program of Shanxi Province(202303021211163);Shanxi Scholarship Council of China(2021-060)
Corresponding Authors:  CUI Gongjun, professor, Tel: (0351)6018949, E-mail: cuigongjun@tyut.edu.cn

URL: 

https://www.ams.org.cn/EN/10.11900/0412.1961.2023.00463     OR     https://www.ams.org.cn/EN/Y2025/V61/I9/1403

CoatingMoNiCrSi
MoNiCr68.02570
MoNiCrSi66.12571.9
Table 1  Chemical compositions of the Mo alloy coatings
Fig.1  XRD spectra of MoNiCr and MoNiCrSi coatings
Fig.2  Cross-sectional SEM images of MoNiCr (a) and MoNiCrSi (b) coatings
Fig.3  Cross-sectional backscattered electron (BSE) images of MoNiCr (a, b) and MoNiCrSi (c, d) coatings at different areas
(a, c) close to the interface (b, d) close to the surface
RegionCSiCrNiMo
A2.76013.5439.8143.89
B1.7509.2123.8165.23
C2.561.2812.5340.2143.42
D1.601.299.5524.3663.20
Table 2  EDS results of the marked regions in Fig.3
Fig.4  Distributions of the cross-sectional Vickers hardnesses of MoNiCr and MoNiCrSi coatings
Fig.5  Real-time friction coefficient curves of Inconel 718 alloy substrate (a) and MoNiCr (b) and MoNiCrSi (c) coatings with different temper-atures at load of 10 N and sliding rate of 0.25 m/s (RT—room temperature)
Fig.6  Temperature-friction coefficient curves of Inconel 718 alloy substrate and MoNiCr and MoNiCrSi coatings at load of 10 N and sliding rate of 0.25 m/s
Fig.7  Wear rates of Inconel 718 alloy substrate and MoNiCr and MoNiCrSi coatings with different temperatures at load of 10 N and sliding rate of 0.25 m/s
Fig.8  Profiles of worn surfaces of Inconel 718 alloy substrate (a) and MoNiCr (b) and MoNiCrSi (c) coatings with temperature at load of 10 N and sliding rate of 0.25 m/s
Fig.9  XRD spectra of worn surfaces of MoNiCr and MoNiCrSi coatings at 1000 oC
Fig.10  SEM images of worn surfaces of Inconel 718 alloy substrate (a) and MoNiCr (b) and MoNiCrSi (c) coatings at room temperature
Fig.11  SEM images of worn surfaces of Inconel 718 alloy substrate (a) and MoNiCr (b) and MoNiCrSi (c) coatings at 600 oC
Fig.12  SEM images of worn surfaces of Inconel 718 alloy substrate (a) and MoNiCr (b) and MoNiCrSi (c) coatings at 1000 oC
[1] Gong S K, Liu Y, Geng L L, et al. Advances in the regulation and interfacial behavior of coatings/superalloys [J]. Acta Metall. Sin., 2023, 59: 1097
doi: 10.11900/0412.1961.2023.00257
宫声凯, 刘 原, 耿粒伦 等. 涂层/高温合金界面行为及调控研究进展 [J]. 金属学报, 2023, 59: 1097
doi: 10.11900/0412.1961.2023.00257
[2] Ren Y, Dong X Y, Sun H, et al. Oxide cleaning effect of in-flight CuNi droplet during atmospheric plasma spraying by B addition [J]. Acta Metall. Sin., 2022, 58(2): 206
doi: 10.11900/0412.1961.2021.00167
任 媛, 董昕远, 孙 浩 等. B清除大气等离子喷涂CuNi熔滴氧化物效应 [J]. 金属学报, 2022, 58(2): 206
doi: 10.11900/0412.1961.2021.00167
[3] Tong W H, Zhang X Y, Li W X, et al. Effect of laser process parameters on the microstructure and properties of TiC reinforced Co-based alloy laser cladding layer [J]. Acta Metall. Sin., 2020, 56: 1265
doi: 10.11900/0412.1961.2019.00438
童文辉, 张新元, 李为轩 等. 激光工艺参数对TiC增强钴基合金激光熔覆层组织及性能的影响 [J]. 金属学报, 2020, 56: 1265
doi: 10.11900/0412.1961.2019.00438
[4] Deng X K, Zhang G J, Wang T, et al. Study on microstructure and wear properties of molybdenum coating fabricated using plasma transferred arc process [J]. China Molybdenum Ind., 2018, 42(1): 43
邓新科, 张国君, 王 涛 等. 等离子弧喷焊Mo涂层微观组织结构及摩擦磨损性能研究 [J]. 中国钼业, 2018, 42(1): 43
[5] Adarsha H, Ramesh C S, Nair N, et al. Investigations on the abrasive wear behaviour of molybdenum coating on SS304 and A36 using HVOF technique [J]. Mater. Today: Proc., 2018, 5: 25667
[6] Zhou Y J, Li Y, Tan N, et al. Preparation process and mechanical properties of laser cladding gradient molybdenum coating on copper alloy [J]. Surf. Coat. Technol., 2023, 470: 129888
[7] Yan T, Liu G M, Zhu S, et al. Properties of MoWCu alloy coating prepared by supersonic plasma spraying [J]. Electroplat. Finish., 2018, 37(2): 93
闫 涛, 刘贵民, 朱 硕 等. 超音速等离子喷涂MoWCu合金涂层的性能 [J]. 电镀与涂饰, 2018, 37(2): 93
[8] Padgurskas J, Agafii V, Mikhailov V, et al. Tribological properties of combined molybdenum coatings formed by electric-spark alloying on stainless steel [J]. J. Frict. Wear, 2016, 37: 448
[9] Zhang H, Pan Y J, Zhang Y, et al. Effect of laser energy density on microstructure, wear resistance, and fracture toughness of laser cladded Mo2FeB2 coating [J]. Ceram. Int., 2022, 48: 28163
[10] Tailor S, Modi A, Modi S C. High-performance molybdenum coating by wire-HVOF thermal spray process [J]. J. Therm. Spray Technol., 2018, 27: 757
[11] Wang H, Zhao L, Peng Y, et al. Microstructure and mechanical properties of TiB2 reinforced TiAl-based alloy coatings prepared by laser melting deposition [J]. Acta Metall. Sin., 2023, 59: 226
王 虎, 赵 琳, 彭 云 等. 激光熔化沉积TiB2增强TiAl基合金涂层的组织及力学性能 [J]. 金属学报, 2023, 59: 226
[12] Liu C K, Ju H B, Yu L H, et al. Tribological properties of Mo2N films at elevated temperature [J]. Coatings, 2019, 9: 734
[13] Xu X, Sun J F, Su F H, et al. Microstructure and tribological performance of adaptive MoN-Ag nanocomposite coatings with various Ag contents [J]. Wear, 2022, 488-489: 204170
[14] Cui G J, Feng X G, Han W P, et al. Microstructure and high temperature wear behavior of in-situ synthesized carbides reinforced Mo-based coating by laser cladding [J]. Surf. Coat. Technol., 2023, 467: 129713
[15] Ding Z C, Fang Z Y, Wang G Y, et al. Microstructure and properties of Mo-Si-B-Y2O3 composite coating on nickel-based alloy by laser cladding [J]. Opt. Laser Technol., 2023, 164: 109473
[16] Xu Y Z, Xie M L, Li Y T, et al. The effect of Si content on the structure and tribological performance of MoS2/Si coatings [J]. Surf. Coat. Technol., 2020, 403: 126362
[17] Sturm D, Heilmaier M, Schneibel J H, et al. The influence of silicon on the strength and fracture toughness of molybdenum [J]. Mater. Sci. Eng., 2007, A463: 107
[18] Su W N, Cui X F, Yang Y Y, et al. Effect of Si content on microstructure and tribological properties of Ti5Si3/TiC reinforced NiTi laser cladding coatings [J]. Surf. Coat. Technol., 2021, 418: 127281
[19] Anton R, Hüning S, Laska N, et al. Graded PVD Mo-Si interlayer between Si coating and Mo-Si-B alloys: Investigation of oxidation behaviour [J]. Corros. Sci., 2021, 192: 109843
[20] Anton R, Hüning S, Laska N, et al. Interface reactions of magnetron sputtered Si-based dual layer coating systems as oxidation protection for Mo-Si-Ti alloys [J]. Surf. Coat. Technol., 2022, 444: 128620
[21] Zhang Y Y, Yu L H, Fu T, et al. Microstructure and oxidation resistance of Si-MoSi2 ceramic coating on TZM (Mo-0.5Ti-0.1Zr-0.02C) alloy at 1500 oC [J]. Surf. Coat. Technol., 2022, 431: 128037
[22] Liu J, Zhang J, Liu P C, et al. Microstructure and wear behaviour of laser-cladded γ-Niss/Mo2Ni3Si coating [J]. Surf. Eng., 2020, 36: 1270
[23] Liu Y, Li Y, Kou H N, et al. Microstructural and hardness investigation of a multiphase Mo-Si-B alloy processed by laser surface remelting [J]. Surf. Coat. Technol., 2022, 450: 129012
[24] Lu S S, Zhou J S, Wang L Q, et al. Influence of MoSi2 on the microstructure and elevated-temperature wear properties of Inconel 718 coating fabricated by laser cladding [J]. Surf. Coat. Technol., 2021, 424: 127665
[25] Han W P, Cui G J, Cui H T, et al. Effect of molybdenum on the microstructure and high-temperature tribological properties of laser clad CoCrW coating [J]. Trans. Indian Inst. Met, 2022, 75: 3193
[26] Wang J Y, Cui X F, Jin G, et al. Effect of in-situ Ni interlayer on the microstructure and corrosion resistance of underwater wet 316L stainless steel laser cladding layer [J]. Surf. Coat. Technol., 2023, 458: 129341
[27] Lin X H, Zhang G J, Sun Y J, et al. The influence of silicon content on the microstructure and hardness of Mo-Si alloys [J]. China Molybdenum Ind., 2008, 32(6): 46
林小辉, 张国君, 孙院军 等. Si含量对Mo-Si合金显微组织和硬度的影响 [J]. 中国钼业, 2008, 32(6): 46
[28] Zhao W X, Zhou Z, Huang J, et al. Microstructure and frictional wear behavior of FeCrNiMo alloy layer fabricated by laser cladding [J]. Acta Metall. Sin., 2021, 57: 1291
doi: 10.11900/0412.1961.2020.00320
赵万新, 周 正, 黄 杰 等. FeCrNiMo激光熔覆层组织与摩擦磨损行为 [J]. 金属学报, 2021, 57: 1291
doi: 10.11900/0412.1961.2020.00320
[29] Liao L Y, Gao R, Yang Z H, et al. A study on the wear and corrosion resistance of high-entropy alloy treated with laser shock peening and PVD coating [J]. Surf. Coat. Technol., 2022, 437: 128281
[30] Xu L J, Wei S Z, Liu Q, et al. Microstructure and high-temperature frictional wear property of Mo-based composites reinforced by aluminum and lanthanum oxides [J]. Tribol. Trans., 2013, 56: 833
[31] Yang T, Wu J B, Huang M, et al. Synthesis of a novel MoSS + Mo5SiB2 + Mo5Si3 based Mo-Si-B alloy and its enhanced fracture toughness [J]. Vacuum, 2022, 203: 111278
[32] Cheng S S. Design and tribological properties of high-temperature wear resistant CoCrMo matrix composites reinforced by nano-SiC [D]. Taiyuan: Taiyuan University of Technology, 2022
程书帅. SiC(纳米)/CoCrMo高温抗磨复合材料的设计及摩擦学性能研究 [D]. 太原: 太原理工大学, 2022
[33] Pei X H, Du Y, Wang H M, et al. Investigation of high temperature tribological performance of TiZrV0.5Nb0.5 refractory high-entropy alloy optimized by Si microalloying [J]. Tribol. Int., 2022, 176: 107885
[34] Guo C, Zhou J S, Chen J M, et al. High temperature wear resistance of laser cladding NiCrBSi and NiCrBSi/WC-Ni composite coatings [J]. Wear, 2011, 270: 492
[35] Liu J, Chen Y, Zhang J. Oxidation behavior of Ni-Mo-Si alloy coatings fabricated on carbon steel by laser cladding [J]. Surf. Coat. Technol., 2019, 375: 903
[36] Singh G, Kaur M, Upadhyaya R. Wear and friction behavior of NiCrBSi coatings at elevated temperatures [J]. J. Therm. Spray Technol., 2019, 28: 1081
[37] Yang X, Zou Y H, Huang Q Z, et al. Analysis on the oxidation behavior of Mo5Si3-MoSi2/SiC multi-coating at high temperature [J]. Acta Mater. Compos. Sin., 2009, 26(4): 119
杨 鑫, 邹艳红, 黄启忠 等. Mo5Si3-MoSi2/SiC复合涂层的高温抗氧化行为分析 [J]. 复合材料学报, 2009, 26(4): 119
[38] Rosenkranz A, Costa H L, Baykara M Z, et al. Synergetic effects of surface texturing and solid lubricants to tailor friction and wear—A review [J]. Tribol. Int., 2021, 155: 106792
[39] Liang J, Liu X B, Ke J, et al. Preparation and high temperature oxidation resistance of laser deposited Ti5Si3/MoSi2/Mo5Si3 reinforced α-Ti/NiTi composite coatings [J]. Surf. Coat. Technol., 2019, 372: 56
[1] WU Zhiyong, SHAO Huifan, CAI Changchun, ZENG Min, WANG Zhenjun, WANG Yanli, CHEN Lei, XIONG Bowen. Tensile and Fracture Behaviors of Stitched Twill Carbon Fabric Structure Reinforced Aluminum Matrix Composites at Elevated Temperature[J]. 金属学报, 2025, 61(9): 1387-1402.
[2] FU Haiyang, ZHANG Jiarong, LI Yaozhi, WANG Qitao, LI Xinle, YAN Wei, SHAN Yiyin, LI Yanfen. Corrosion Behavior and Mechanism of Low Activation 9Cr-ODS Steel in High Temperature and High Pressure Water Environment for the Application in Fusion Reactors[J]. 金属学报, 2025, 61(9): 1305-1319.
[3] BI Jianhaonan, ZHANG Yan, WANG Zhenyu, ZHOU Shenghao, LIU Yongyue, ZHANG Xiaoyan, WANG Aiying. Effect of Mo Content on the Microstructure, Mechanical and Tribological Properties of CrAlMoN Coatings[J]. 金属学报, 2025, 61(9): 1413-1424.
[4] ZANG Bolin, YANG Yange, CAO Jingyi, XU Fengfeng, YAO Haihua, ZHOU Zheng. Corrosion and Wear Behaviors of Fe-Based Composite Coating with Dual Amorphous Phases[J]. 金属学报, 2025, 61(8): 1267-1275.
[5] YANG Fan, PEI Shichao, LUO Xinrui, CHEN Yuxiang, LI Ningyu, CHANG Yongqin. Microstructure Evolution and Mechanical Properties of 6061 Aluminum Alloy Fabricated by Friction Stir Additive Manufacturing[J]. 金属学报, 2025, 61(8): 1129-1140.
[6] ZHANG Guotao, MA Zhen, LI Qilong, LI Congmin, MA Tao, MA Shaobo, YIN Yanguo. Dry Friction Performance of FeS Coating on the Surface of 20CrMnTi Gear Steel[J]. 金属学报, 2025, 61(8): 1256-1266.
[7] SHEN Mengkai, DONG Taining, GE Honghao, SHI Xinsheng, ZHANG Qunli, LIU Yunfeng, YAO Jianhua. Simulation of the Formation Mechanism of Segregation Bands During IN718 Cladding on 316L Using Laser Powder Bed Fusion[J]. 金属学报, 2025, 61(8): 1193-1202.
[8] LONG Fei, LIU Qu, ZHU Yixing, ZHOU Mengran, CHEN Gaoqiang, SHI Qingyu. Microstructure and Corrosion Resistance of Modified Mg-5Zn Alloy via Friction Stir Processing[J]. 金属学报, 2025, 61(7): 1071-1081.
[9] ZHAO Guangdi, LI Yang, YAO Xiaoyu, WANG Liang, LI Weibin, PAN Yuhua, LI Weijuan, WANG Zhaoyu. Effect of Boron on Solidification Behavior, Strength-Toughness, and Wear Resistance of Fe-Cr-B-C Alloy[J]. 金属学报, 2025, 61(5): 699-716.
[10] YANG Kang, XIN Yue, JIANG Zitao, LIU Xia, XUE Zhaolu, ZHANG Shihong. Mechanical Alloying Fabrication of Nano-ZrB2-Reinforced CoNiCrAlY Composite Powders and Microstructure-Property Characterization of the Resultant Coatings[J]. 金属学报, 2025, 61(4): 619-631.
[11] XIA Xingchuan, ZHANG Enkuan, DING Jian, WANG Yujiang, LIU Yongchang. Research Progress on Laser Cladding of Refractory High-Entropy Alloy Coatings[J]. 金属学报, 2025, 61(1): 59-76.
[12] WANG Hanming, DU Yin, PEI Xuhui, WANG Haifeng. Tribological Property and Wear Mechanism of NbMoZrVSi x Refractory High-Entropy Alloy Strengthened by Eutectic Structure[J]. 金属学报, 2024, 60(7): 937-946.
[13] LV Yunlei, REN Yanjie, FENG Kangkang, ZHOU Mengni, WANG Wen, CHEN Jian, NIU Yan. High Temperature Oxidation Mode and Transformation Mechanism of Quaternary Co-Ni-Cr-Al Alloys[J]. 金属学报, 2024, 60(7): 947-956.
[14] XIE Yun, Zhang Jianqiang, PENG Xiao. Research Advances in High Temperature Corrosion of Ni-Cr Alloys in CO2-Rich Environments[J]. 金属学报, 2024, 60(6): 731-742.
[15] XU Yang, KE Liming, NIE Hao, XIA Chun, LIU Qiang, CHEN Shujin. Precipitation Behavior of Intermetallic Compounds at the Interface of Thick Plate Friction Stir Welded Al Alloy/Mg Alloy Joints Under Local Strong Cooling[J]. 金属学报, 2024, 60(6): 777-788.
No Suggested Reading articles found!