|
|
Precipitation Behavior of Intermetallic Compounds at the Interface of Thick Plate Friction Stir Welded Al Alloy/Mg Alloy Joints Under Local Strong Cooling |
XU Yang1,2, KE Liming1( ), NIE Hao1, XIA Chun1( ), LIU Qiang1, CHEN Shujin2 |
1 National Defence Key Discipline Laboratory of Light Alloy Processing Science and Technology, Nanchang Hangkong University, Nanchang 330063, China 2 School of Materials Science and Engineering, Jiangsu University of Science and Technology, Zhenjiang 212003, China |
|
Cite this article:
XU Yang, KE Liming, NIE Hao, XIA Chun, LIU Qiang, CHEN Shujin. Precipitation Behavior of Intermetallic Compounds at the Interface of Thick Plate Friction Stir Welded Al Alloy/Mg Alloy Joints Under Local Strong Cooling. Acta Metall Sin, 2024, 60(6): 777-788.
|
Abstract Al alloy and Mg alloy are not only the lightest metal structural materials, but also have the advantages of high specific strength and damping performance, which are very attractive for automobile, high-speed rail and aerospace. To meet the requirements of structural lightweight and different service environments, it is usually necessary to join Al alloy and Mg alloy into a complete structure. As a new solid-state joining method, friction stir welding (FSW) has obvious advantages in the field of Al alloy/Mg alloy hybrid structure because its welding temperature is lower than the melting point of base metal. However, the formation temperature of Al alloy/Mg alloy intermetallic compounds (IMCs) is lower than the melting point of Al and Mg, if the thickness of base metal exceeds 10 mm, the Al alloy/Mg alloy FSW is still very difficult because of the formation of IMCs in the weld. To obtain some control methods of the formation of IMCs, 5A06-H112 Al alloy and AZ31B-O Mg alloy plates with a thickness of 15 mm were used for the Al alloy/Mg alloy FSW. Liquid nitrogen was sprayed near the rear of the stirring head to locally cool the upper surface of the weld. EBSD and TEM instrument were used to obtain the phase distribution and grain orientation spread at different positions of the welded joint. The precipitation behavior of IMCs at the interfaces on both sides of the stirring zone (SZ) of Al alloy/Mg alloy joints under ambient temperatures and liquid nitrogen cooling conditions was studied. The results indicate that Al3Mg2 mainly precipitates on the Al alloy side of SZ; the main precipitation on the Mg alloy side is Al12Mg17, and it was generated eutectic reactions with Mg at the upper interface; liquid nitrogen cooling on the surface can reduce the peak temperature and high-temperature residence time at various positions of the joint, and has a significant inhibitory effect on the precipitation of IMCs and the formation of low melting point eutectic. When surface cooling is not applied, almost only Al3Mg2 phase is precipitated in the SZ at the upper and middle parts of near the interface of Al alloy side, and at the bottom, only fine equiaxed Al grains are observed in the SZ. At the side of magnesium alloy, Al12Mg17 phase is mainly precipitated at the upper interface of SZ and it forms low melting point eutectic with Mg, and at the same time, a thin layer of Al3Mg2 is precipitated between the eutectic zone and the Al alloy in SZ. Two layers of Al3Mg2 and Al12Mg17, which are sticked close to each other and there is a distinct boundary layer between them, is precipitated between SZ and the Mg alloy at the middle and lower interfaces, and the total thickness of the IMCs layer at the middle interface is much greater than the IMCs layer thickness at the bottom interface, at here the peak temperature is lower, the thickness of the Al3Mg2 layer is decreased more significantly. When liquid nitrogen cooling is applied to the weld surface, in addition to Al3Mg2 phase precipitation, there are also a small number of Al12Mg17 and Al grains in the SZ at the upper part of the interface of Al alloy side, while equiaxed Al grains are present in the SZ at the middle and bottom parts of the interface. At interface close to the Mg alloy side, the precipitation behavior of IMCs in each parts is similar to that without surface cooling, but the total thickness of the Mg + Al12Mg17 eutectic layer and Al3Mg2 layer precipitated at the upper part of the interface, and the thickness of the IMCs layer at the middle and lower SZ interfaces are significantly decreased, and the thickness of the Al3Mg2 thin layer decreases more significantly. The strain rate has a significant impact on the precipitation of IMCs, and it is confirmed by that, the actual thickness of the interface layer is much greater than the theoretical thickness calculated by the diffusion law.
|
Received: 24 November 2022
|
|
Fund: National Natural Science Foundation of China(51874179;52275339) |
Corresponding Authors:
KE Liming, professor, Tel: 13576979156, E-mail: limingke@nchu.edu.cn; XIA Chun, associate professor, Tel: 13870870701, E-mail: 30019@nchu.edu.cn
|
1 |
Chang C I, Lee C J, Huang J C. Relationship between grain size and Zener-Holloman parameter during friction stir processing in AZ31 Mg alloys [J]. Scr. Mater., 2004, 51: 509
|
2 |
Zuo Y, Chang Y A. Thermodynamic calculation of the Al-Mg phase diagram [J]. Calphad, 1993, 17: 161
|
3 |
Liu P, Li Y J, Geng H R, et al. Microstructure characteristics in TIG welded joint of Mg/Al dissimilar materials [J]. Mater. Lett., 2007, 61: 1288
|
4 |
Liu L M, Wang H Y. The effect of the adhesive on the microcracks in the laser welded bonding Mg to Al joint [J]. Mater. Sci. Eng., 2009, A507: 22
|
5 |
Chi C T, Chao C G, Liu T F, et al. Aluminum element effect for electron beam welding of similar and dissimilar magnesium-aluminum-zinc alloys [J]. Scr. Mater., 2007, 56: 733
|
6 |
Thomas W M, Johnson K I, Wiesner C S. Friction stir welding-recent developments in tool and process technologies [J]. Adv. Eng. Mater., 2003, 5: 485
|
7 |
Shehabeldeen T A, Yin Y J, Ji X Y, et al. Investigation of the microstructure, mechanical properties and fracture mechanisms of dissimilar friction stir welded aluminium/titanium joints [J]. J. Mater. Res. Technol., 2021, 11: 507
|
8 |
Prasad B L, Neelaiah G, Krishna M G, et al. Joining of AZ91 Mg alloy and Al6063 alloy sheets by friction stir welding [J]. J. Magnes. Alloy., 2018, 6: 71
|
9 |
Fu X S, Chen K, Zhang Z, et al. Interfacial microstructure and mechanical property in friction stir welded Mg/Al joints under low rotation speed [J]. Sci. Technol. Weld. Joining, 2021, 26: 470
|
10 |
Kwon Y J, Shigematsu I, Saito N. Dissimilar friction stir welding between magnesium and aluminum alloys [J]. Mater. Lett., 2008, 62: 3827
|
11 |
Fu B L, Qin G L, Li F, et al. Friction stir welding process of dissimilar metals of 6061-T6 aluminum alloy to AZ31B magnesium alloy [J]. J. Mater. Process. Technol., 2015, 218: 38
|
12 |
Shi H, Chen K, Liang Z Y, et al. Intermetallic compounds in the banded structure and their effect on mechanical properties of Al/Mg dissimilar friction stir welding joints [J]. J. Mater. Sci. Technol., 2017, 33: 359
doi: 10.1016/j.jmst.2016.05.006
|
13 |
Sato Y S, Park S H C, Michiuchi M, et al. Constitutional liquation during dissimilar friction stir welding of Al and Mg alloys [J]. Scr. Mater., 2004, 50: 1233
|
14 |
Wang D, Liu J, Xiao B L, et al. Mg/Al reaction and mechanical properties of Al alloy/Mg alloy friction stir welding joints [J]. Acta Metall. Sin., 2010, 46: 589
doi: 10.3724/SP.J.1037.2009.00802
|
|
王 东, 刘 杰, 肖伯律 等. 铝合金/镁合金搅拌摩擦焊接界面处Mg/Al反应及接头力学性能 [J]. 金属学报, 2010, 46: 589
|
15 |
Li B, Shen Y F, Hu W Y. Friction-stir welded defects and repairing weld process of thick aluminum plates with telescopic stir-pin [J]. Chin. J. Nonferrous Met., 2012, 22: 62
|
|
李 博, 沈以赴, 胡伟叶. 伸缩式搅拌头厚铝板搅拌摩擦焊缺陷及其补焊工艺 [J]. 中国有色金属学报, 2012, 22: 62
|
16 |
Pourahmad P, Abbasi M. Materials flow and phase transformation in friction stir welding of Al 6013/Mg [J]. Trans. Nonferrous Met. Soc. China, 2013, 23: 1253
|
17 |
McLean A A, Powell G L F, Brown I H, et al. Friction stir welding of magnesium alloy AZ31B to aluminium alloy 5083 [J]. Sci. Technol. Weld. Joining, 2003, 8: 462
|
18 |
Xu Y, Ke L M, Ouyang S, et al. Precipitation behavior of intermetallic compounds and their effect on mechanical properties of thick plate friction stir welded Al/Mg joint [J]. J. Manuf. Processes, 2021, 64: 1059
|
19 |
Xu Y, Ke L M, Mao Y Q, et al. Interfacial microstructure evolution of thick plate Al/Mg FSW: Effect of pin size [J]. Mater. Charact., 2021, 174: 111022
|
20 |
Abdollahzadeh A, Shokuhfar A, Cabrera J M, et al. The effect of changing chemical composition on dissimilar Mg/Al friction stir welded butt joints using zinc interlayer [J]. J. Manuf. Processes, 2018, 34: 18
|
21 |
Lv X Q, Wu C S, Sun Z. Effects of ultrasonic vibration on material flow and thermal cycles in friction stir welding of dissimilar Al/Mg alloys [J]. Metall. Mater. Trans., 2022, 53A: 1572
|
22 |
Zhao J J, Wu C S, Su H. Ultrasonic effect on thickness variations of intermetallic compound layers in friction stir welding of aluminium/magnesium alloys [J]. J. Manuf. Processes, 2021, 62: 388
|
23 |
Mofid M A, Abdollah-Zadeh A, Ghaini F M. The effect of water cooling during dissimilar friction stir welding of Al alloy to Mg alloy [J]. Mater. Des., 2012, 36: 161
|
24 |
Mofid M A, Abdollah-Zadeh A, Gür C H. Investigating the formation of intermetallic compounds during friction stir welding of magnesium alloy to aluminum alloy in air and under liquid nitrogen [J]. Int. J. Adv. Manuf. Technol., 2014, 71: 1493
|
25 |
Zhao Y, Jiang S, Yang S F, et al. Influence of cooling conditions on joint properties and microstructures of aluminum and magnesium dissimilar alloys by friction stir welding [J]. Int. J. Adv. Manuf. Technol., 2016, 83: 673
|
26 |
Ding Y L, Ju D Y. Microstructure and properties of diffusion bonded Mg/Al joints [J]. Key Eng. Mater., 2019: 804: 29
|
27 |
Ding Y L, Wang J G, Zhao M, et al. Effect of annealing temperature on joints of diffusion bonded Mg/Al alloys [J]. Trans. Nonferrous Met. Soc. China, 2018, 28: 251
|
28 |
Chen W, Wang W X, Liu Z P, et al. Improvement in tensile strength of Mg/Al alloy dissimilar friction stir welding joints by reducing intermetallic compounds [J]. J. Alloys Compd., 2021, 861: 157942
|
29 |
Xu Y, Ke L M, Mao Y Q, et al. Formation investigation of intermetallic compounds of thick plate Al/Mg alloys joint by friction stir welding [J]. Materials, 2019, 12: 2661
|
30 |
Chen S J, Li X X, Jiang X Q, et al. The effect of microstructure on the mechanical properties of friction stir welded 5A06 Al alloy [J]. Mater. Sci. Eng., 2018, A735: 382
|
31 |
Raturi M, Bhattacharya A. Microstructure and texture correlation of secondary heating assisted dissimilar friction stir welds of aluminum alloys [J]. Mater. Sci. Eng., 2021, A825: 141891
|
32 |
Firouzdor V, Kou S. Al-to-Mg friction stir welding: Effect of material position, travel speed, and rotation speed [J]. Metall. Mater. Trans., 2010, 41A: 2914
|
33 |
Singh A K, Sahlot P, Paliwal M, et al. Heat transfer modeling of dissimilar FSW of Al 6061/AZ31 using experimentally measured thermo-physical properties [J]. Int. J. Adv. Manuf. Technol., 2019, 105: 771
|
34 |
Yu J Q, Zhou W B, Zhao G Q. Influence of strain, temperature, and strain rate on interfacial structure and strength of AZ31BMg/6063Al formed by plastic deformation bonding [J]. J. Manuf. Processes, 2021, 65: 299
|
35 |
Gotawala N, Shrivastava A. Investigation of interface microstructure and mechanical properties of rotatory friction welded dissimilar aluminum-steel joints [J]. Mater. Sci. Eng., 2021, A825: 141900
|
36 |
Ma Z Y, Shang Q, Ni D R, et al. Friction stir welding of magnesium alloys: A review [J]. Acta Metall. Sin., 2018, 54: 1597
doi: 10.11900/0412.1961.2018.00392
|
|
马宗义, 商 乔, 倪丁瑞 等. 镁合金搅拌摩擦焊接的研究现状与展望 [J]. 金属学报, 2018, 54: 1597
doi: 10.11900/0412.1961.2018.00392
|
37 |
Watanabe H, Tsutsui H, Mukai T, et al. Grain size control of commercial wrought Mg-Al-Zn alloys utilizing dynamic recrystallization [J]. Mater. Trans., 2001, 42: 1200
|
38 |
Yamamoto N, Liao J S, Watanabe S, et al. Effect of intermetallic compound layer on tensile strength of dissimilar friction-stir weld of a high strength Mg alloy and Al alloy [J]. Mater. Trans., 2009, 50: 2833
|
39 |
Liu X T, Cui J Z, Guo Y H, et al. Phase formation and growth in Al-Mg couple with an electromagnetic field [J]. Mater. Lett., 2004, 58: 1520
|
40 |
Xu Y, Ke L M, Mao Y Q, et al. An innovative joint interface design for reducing intermetallic compounds and improving joint strength of thick plate friction stir welded Al/Mg joints [J]. J. Magnes. Alloy., 2023, 11: 3151
|
No Suggested Reading articles found! |
|
|
Viewed |
|
|
|
Full text
|
|
|
|
|
Abstract
|
|
|
|
|
Cited |
|
|
|
|
|
Shared |
|
|
|
|
|
Discussed |
|
|
|
|