Research Progress of Cold Spray in Institute of Metal Research, Chinese Academy of Sciences

doi:10.11900/0412.1961.2022.00552

Acta Metall Sin

2023, Vol. 59

Issue (4): 537-546 DOI: 10.11900/0412.1961.2022.00552

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Research Progress of Cold Spray in Institute of Metal Research, Chinese Academy of Sciences

XIONG Tianying, WANG Jiqiang(

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Institute of Metal Research, Chinese Academy of Sciences, Shenyang 110016, China

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XIONG Tianying, WANG Jiqiang. Research Progress of Cold Spray in Institute of Metal Research, Chinese Academy of Sciences. Acta Metall Sin, 2023, 59(4): 537-546.

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Abstract

Owing to low spraying temperature and high particle velocity, cold spray is a rapidly developing solid-material deposition technology that has broad application prospects in areas of metal coating preparation, additive manufacturing, and component repair. The Institute of Metal Research, Chinese Academy of Sciences, has conducted extensive research on cold spray, including the exploration of bonding mechanism, strategies and methods of tailoring microstructures and properties of deposits, and application of the cold spray technology. This paper systematically introduces the research progress of cold spray by the Institute of Metal Research, Chinese Academy of Sciences.

Key words: cold spray research progress bonding mechanism tailoring the microstructure and property application of cold spray

Received: 31 October 2022

ZTFLH:

TG174

Fund: National Natural Science Foundation of China(52271078);National Natural Science Foundation of China(51801217);National Natural Science Foundation of China(51671205)

Corresponding Authors: WANG Jiqiang, professor, Tel: (024)23971743, E-mail: jqwang11s@imr.ac.cn

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https://www.ams.org.cn/EN/10.11900/0412.1961.2022.00552 OR https://www.ams.org.cn/EN/Y2023/V59/I4/537

Fig.1 Schematic of principle of cold spray

Fig.2 SEM images of as-sprayed single 316L particles on pure Al (a), pure Cu (b), AISI1015 mild steel (c), 7075T6 Al alloy (d), Inconel625 (e), and Ti6Al4V (f) (Spray condition: 800^oC, 3.5 MPa)^[6]

Fig.3 EDS mapping (a) and HRTEM image with fast fourier transform (FFT) patterns (insets) (b) of Cu/Zn particles' interface^[8] (IMC—intermetallic compound)

Fig.4 High angle annular dark field image of scanning transmission electron microscopy (STEM-HAADF image) of the Al/polyether ether ketone (PEEK) interface (a) and corresponding EDS mapping (b); HRTEM image of the Al/PEEK interface with FFT patterns (insets) (c); magnified views of the Al/amorphous oxide interface (d) and PEEK/amorphous oxide interface (e), respectively^[9]

Fig.5 Schematics elaborating crack propagation behavior in XY plane (a), YZ plane (b), and in three-dimension (c) of cold sprayed 7075 aluminum alloy^[10]

Fig.6 SEM images of Ta powders with coral (a) and irregular (b) shape^[13]

Fig.7 Schematic of principle of laser-assisted cold spray

Fig.8 Microstructures of cold sprayed A380 aluminum alloy before (a) and after (b) hot rolling with thickness reduction of 40%, and tensile stress-strain curves of as-sprayed and hot rolled samples with thickness reduction of 20% (Rolled-20) and 40% (Rolled-40) (c) (Inset in Fig.8c shows dimensions of tensile test sample)^[21]

Fig.9 Schematics of the preparation process of Ti/steel by cold spray, hot rolling, and annealing^[38]

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