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金属学报    DOI: 10.11900/0412.1961.2026.00050
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小角度晶界取向差对DD413镍基单晶合金高温疲劳行为的影响
徐巧至1,2, 张思倩1,2, 周舸1,2, 张浩宇1,2, 王栋3, 陈立佳1,2

1 沈阳工业大学 材料科学与工程学院  沈阳 110870

2 沈阳工业大学 沈阳市先进结构材料与应用重点实验室  沈阳 110870

3 中国科学院金属研究所  沈阳 110870

Effect of Low-Angle Grain Boundary Misorientation on the High-Temperature Fatigue Behavior of DD413 Nickel-Based Single-Crystal Superalloy

XU Qiaozhi 1,2, ZHANG Siqian 1,2, ZHOU Ge 1,2, ZHANG Haoyu 1,2, WANG Dong 3, CHEN Lijia 1,2

1 School of Materials Science and Engineering, Shenyang University of Technology, Shenyang 110870, China

2 Shenyang Key Laboratory of Advanced Structural Materials and Applications, Shenyang University of Technology, Shenyang 110870, China

3 Shi-changxu Innovation Center for Advanced Materials, Institute of Metal Research, Chinese Academy of Sciences, Shenyang 110016, China

引用本文:

徐巧至, 张思倩, 周舸, 张浩宇, 王栋, 陈立佳. 小角度晶界取向差对DD413镍基单晶合金高温疲劳行为的影响[J]. 金属学报, DOI: 10.11900/0412.1961.2026.00050.

全文: PDF(4896 KB)  
摘要: 针对DD413镍基单晶高温合金,为阐明小角晶界取向差对高温疲劳损伤演化的影响规律,制备了具有不同取向差(4.8°、10.8°和13.3°)的小角晶界(LAGB)双晶试样,系统研究了其在900 ℃ 条件下的高温疲劳行为。结合SEM、EBSD、TEM等多尺度实验表征以及分子动力学(MD)模拟,揭示了取向差对疲劳寿命及损伤演化行为的影响机制。结果表明,疲劳寿命随取向差增大显著降低,且当取向差由10.8°进一步增至13.3°时,疲劳寿命下降更加明显,表现出高取向差区间内晶界相关损伤加剧的趋势。在600 MPa条件下,取向差为13.3°试样寿命仅为4.8°试样的约5%。随着取向差增大,疲劳断裂模式由基体主导逐渐转变为晶界主导,其对应的晶界邻近区域应变局部化、元素偏析(Cr富集/Al贫化)以及原子尺度结构失稳现象显著加剧。本研究定量揭示了小角晶界取向差对高温疲劳损伤容限的影响规律,为单晶高温合金中晶界缺陷的工程控制与寿命评估提供了实验依据和理论支撑。
关键词 镍基单晶高温合金小角晶界取向差高温疲劳损伤容限分子动力学模拟    
Abstract
Nickel-based single-crystal superalloys are widely used in high-temperature turbine components, where fatigue resistance is critical to service reliability. Low-angle grain boundaries (LAGBs) are inevitably formed in directionally solidified nickel-based single-crystal superalloys, and their misorientation plays an important role in governing high-temperature fatigue performance. In this study, DD413 nickel-based single-crystal superalloy bicrystal specimens containing LAGBs with misorientation angles of 4.8°, 10.8°, and 13.3° were prepared, and their high-temperature fatigue behavior was systematically investigated at 900 °C. The results show that fatigue life decreases significantly with increasing misorientation, and the fatigue life decreases more markedly when the misorientation increases from 10.8° to 13.3°, indicating aggravated grain-boundary-related damage in the higher-misorientation range. At a maximum stress of 600 MPa, the fatigue life of the specimen with a misorientation of 13.3° is approximately 5% of the 4.8° specimen. With increasing misorientation, the fatigue fracture mode gradually transitions from matrix-dominated cracking to grain-boundary-dominated cracking. Correspondingly, pronounced strain localization develops in grain-boundary-adjacent regions, accompanied by enhanced elemental segregation characterized by Cr enrichment and Al depletion, as well as increased atomic-scale structural instability. Multiscale microstructural characterizations combined with molecular dynamics simulations demonstrate that the misorientation of LAGBs is a key structural parameter governing interfacial stability and defect accumulation during high-temperature cyclic loading. These findings provide a mechanistic basis for misorientation tolerance control and defect management in single-crystal turbine blade applications.
Key wordsNickel-based single crystal superalloy    Low-angle grain boundary    Misorientation    High-temperature fatigue    Damage tolerance    Molecular dynamics simulation
收稿日期: 2026-02-09     
基金资助:国家自然科学基金(52071219)
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