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Acta Metall Sin  2024, Vol. 60 Issue (3): 287-298    DOI: 10.11900/0412.1961.2022.00210
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Preparation and Properties of Lightweight HfO2@CNT/Polymer/CuAlMn Composite with High Strength and High Damping
JIANG Zhaohan1, QIU Wenting1, GONG Shen1,2(), LI Zhou1,2
1School of Materials Science and Engineering, Central South University, Changsha 410083, China
2State Key Laboratory of Powder Metallurgy, Central South University, Changsha 410083, China
Cite this article: 

JIANG Zhaohan, QIU Wenting, GONG Shen, LI Zhou. Preparation and Properties of Lightweight HfO2@CNT/Polymer/CuAlMn Composite with High Strength and High Damping. Acta Metall Sin, 2024, 60(3): 287-298.

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Abstract  

With the development of industry, people pay more and more attention to the hazards of vibration and noise in various fields. Besides adopting various vibration-reduction technologies, the demand for high-performance damping materials is also increasing to reduce vibration and noise. Among them, damping composites combine the advantages of different damping materials and superimpose multiple mechanisms to integrate their functions and structures, obtaining damping materials with excellent comprehensive performance. Herein, a novel damping composite was prepared using the sintering evaporation method and vacuum infiltration. This composite adopts the porous CuAlMn shape memory alloy as the skeleton, whose pores are filled with a composite composed of carbon nanotubes loaded with HfO2 particles and a viscoelastic polymer. Uniaxial compression test at room temperature and dynamic mechanical analysis were carried out on composite samples. The results show that when porosity of the skeleton is 80% and the mass fraction of carbon nanotubes is 1%, the compressive yield strength and elastic modulus of the composite are 27 MPa and 1040 MPa, respectively, and its density is only 2.11 g/cm3. Its loss factor is > 0.055 in the range of 0.1-200 Hz and 20-100oC, and its maximum value can reach 0.102. The elastic modulus, compressive yield strength, and loss factor of this composite increased by 1, 2, and 1.5 times, respectively, compared to those of the CuAlMn skeleton with same porosity. A three-phase model was utilized to analyze the damping mechanism of composite samples. The calculation results show that the primary damping mechanism of the proposed novel composite is interface damping.

Key words:  damping composite      porous CuAlMn shape memory alloy      HfO2      carbon nanotube      polymer      interface damping     
Received:  05 May 2022     
ZTFLH:  TB333  
Fund: National Key Research and Development Program of China(2021YFB3501003);National Natural Science Foundation of China(52271125);National Defense Pre-Research Foundation of China(61402100105)
Corresponding Authors:  GONG Shen, professor, Tel: 13786289378, E-mail: gongshen011@csu.edu.cn

URL: 

https://www.ams.org.cn/EN/10.11900/0412.1961.2022.00210     OR     https://www.ams.org.cn/EN/Y2024/V60/I3/287

Fig.1  Schematic of preparation process of HfO2@CNT/polymer/CuAlMn composite (The abbreviations CNT and SMA represent carbon nanotube and shape memory alloy, respectively)
Simplified representationAlloy skeletonPolymer matrixCarbon nanomaterials dispersed in polymer
Porous CuAlMn SMACuAlMn
Polymer/CuAlMnCuAlMnEP/PU
CNF/polymer/CuAlMnCuAlMnEP/PUCNFs
CNT/polymer/CuAlMnCuAlMnEP/PUCNTs
HfO2@CNT/polymer/CuAlMnCuAlMnEP/PUHfO2@CNTs
Table 1  Simplified representation and composition of materials
Fig.2  SEM images of quenched porous CuAlMn SMA (a, b) and polymer/CuAlMn composite (c); XRD spectrum of quenched porous CuAlMn SMA at room temperature (M—martensite with M18R structure) (d); TEM images of the areas away from pores (e) and around pores (f), and typical twin martensite (g) of quenched porous CuAlMn SMA; HRTEM image (h) and SAED pattern (i) of the area I in Fig.2g
Fig.3  TEM images of CNFs (a), CNTs (b), and HfO2@CNTs (c); XRD spectra of CNTs and HfO2@CNTs at room temperature (d); STEM image (e), STEM-HAADF image and EDS scanning results of HfO2@CNTs (f); SEM images of CNF/polymer/CuAlMn (g), CNT/polymer/CuAlMn (h), and HfO2@CNT/polymer/CuAlMn (i) composites
Fig.4  Curves of five materials' loss factors and storage moduli with frequency at room temperature (a) and temperature at 100 Hz (b); temperature dependence curves of loss factors and storage moduli of porous CuAlMn SMA (c), CNT/polymer/CuAlMn (d), and HfO2@CNT/polymer/CuAlMn (e) at 1, 10, and 100 Hz; compressive stress-strain curves at room temperature of five materials (f)
Sample

Density

g·cm-3

Yield strength

MPa

Elastic modulus

MPa

Loss factor (25oC, 200 Hz)
Porous CuAlMn SMA1.4396420.058
Polymer/CuAlMn1.98248620.067
CNF/polymer/CuAlMn2.063010290.068
CNT/polymer/CuAlMn2.05269070.088
HfO2@CNT/polymer/CuAlMn2.112710400.102
Table 2  Comprehensive properties of five materials
Fig.5  Comparisons of damping performance (room temperature, low frequency vibration) and density of five materials with various commonly used alloys[23,28,29] (Gr.C—graphite C, BS—British standard, DTD—a British alloy brand)
Fig.6  Schematic of the three-phase model (Ri—radius of interface transition zone, Rf —radius of filler, lf—length of filler, ηf—loss factor of filler, ηi—loss factor of interface transition zone, ηm—loss factor of matrix)
ParameterSymbolRef.Sim. value
Elastic modulus of CuAlMn SMAECuAlMn[32]20 GPa
Elastic modulus of polymerEm[32]127 MPa
Elastic moduli of CNFs, CNTs, and HfO2@CNTsEf[41,42]1000 GPa
Radius of HfO2 nanoparticles1 nm
Radii of CNFs and CNTsrf[43]75 nm, 7.5 nm
Lengths of CNFs and CNTslf[43]15 μm, 1.5 μm
Volume ratio of HfO2 nanoparticles to CNTs30%
Loss factor of CuAlMn SMAηCuAlMn[23]0.0094
Loss factor of polymerηm[32]0.0662
Loss factors of CNFs, CNTs, and HfO2@CNTsηf[40,44-46]0.0018
Loss factor of macroscopic and microscopic interface transition zoneηi[47-49]0.50
Table 3  Physical parameters of materials[23,32,40-49]
SampleTotal interface area (relative value)Experimental value of loss factorCalculated value of loss factor
Porous CuAlMn SMA1.00.04220.0436
Polymer/CuAlMn1.00.05920.0590
CNF/polymer/CuAlMn18.30.05770.0611
CNT/polymer/CuAlMn172.20.07820.0807
HfO2@CNT/polymer/CuAlMn265.70.08770.0896
Table 4  Total interface areas, experimental and calculated values of five materials' loss factors
SampleCuAlMn SMAMacroscopic interfacePolymerMicroscopic interfaceFiller
Porous CuAlMn SMA23.0476.96---
Polymer/CuAlMn13.9077.788.32--
CNF/polymer/CuAlMn13.0272.275.188.401.13
CNT/polymer/CuAlMn9.6745.295.1338.861.05
HfO2@CNT/polymer/CuAlMn7.6040.094.5846.870.86
Table 5  Proportions of strain energy dissipation of each damping term in five materials
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