|
|
EFFECT OF pH VALUE ON THE CORROSION EVOLUTION OF Q235B STEEL IN SIMULATED COASTAL-INDUSTRIAL ATMOSPHERES |
CHEN Wenjuan( ), HAO Long, DONG Junhua, KE Wei, WEN Huailiang |
Environmental Corrosion Research Center of Materials, Institute of Metal Research, Chinese Academy of Sciences, Shenyang 110016 |
|
Cite this article:
CHEN Wenjuan, HAO Long, DONG Junhua, KE Wei, WEN Huailiang. EFFECT OF pH VALUE ON THE CORROSION EVOLUTION OF Q235B STEEL IN SIMULATED COASTAL-INDUSTRIAL ATMOSPHERES. Acta Metall Sin, 2015, 51(2): 191-200.
|
Abstract The atmosphere in many cities along the coastal lines such as Qingdao in China has been polluted with SO2 due to the development of industry, and the atmosphere therefore has been changed to coastal-industrial atmosphere. The corrosion behavior and mechanism of steels in coastal-industrial atmosphere with the co-existence of SO2 and Cl- are different from that in the coastal atmosphere containing only Cl- or the industrial atmosphere containing only SO2. In addition, pH value is diverse in different coastal-industrial atmosphere. However, there are only few researches on the effect of pH value on the corrosion evolution of steels in the coastal-industrial atmosphere. Almost all the atmospheric corrosion data of steels were obtained by the field exposure test, which could not reflect the dependence of the atmospheric corrosion evolution of steels on pH value due to the difficulties in controlling the field conditions. In this work, the effect of pH value on the corrosion evolution of Q235B steel in the simulated coastal-industrial atmospheres has been investigated by the dry/wet cyclic corrosion test (CCT), XRD and EIS. The results indicate that, when the content of SO2 is lower, changing pH value has no effect on the corrosion of the steel. When the content of SO2 is higher, the corrosion rate of Q235B steel influenced by changing pH value shows an extreme phenomenon, that is, when the pH value being a certain value between the "higher" and the "lower", the corrosion rate of Q235B steel reaches the maximum value. When the SO2 content is certain, changing pH value almost has no effect on the rust composition. To some extent, the existence of SO2 inhibits the formation of β-FeOOH. With the increasing of SO2 content, the relative contents of β-FeOOH and ϒ-FeOOH are decreasing, and ϒ-FeOOH maybe reduced back to Fe3O4 or transform to α-FeOOH. With the corrosion process prolongs, the rust evolution shows almost the same trend. In addition, when the content of SO2 in the simulated coastal-industrial atmosphere is lower, the Q235B steel mainly follows Cl- corrosion mechanism, and the influence of pH value on corrosion behavior of the steel is not obvious. When the content of SO2 is higher, the Q235B steel also follows Cl- corrosion mechanism in the early stage; with prolonging the dry/wet cyclic corrosion test number, H2SO4 regeneration mechanism accelerates corrosion of the steel as the effect of SO2 on corrosion increasing significantly。
|
Received: 23 July 2014
|
|
Fund: Supported by National Natural Science Foundation of China (Nos.51201170 and 51131007), National Basic Research Program of China (No.2014CB643300) and National Material Environmental Corrosion Platform |
[1] |
Leygraf C, Graedel T. Atmospheric Corrosion. New York: John Wiley & Sons, 2000: 10
|
[2] |
Singh D D N, Yadav S, Saha J K. Corros Sci, 2008; 50: 93
|
[3] |
Mendoza A R, Corvo F. Corros Sci, 1999; 41: 75
|
[4] |
Castaño J G, Botero C A, Restrepo A H, Agudelo E A, Correa E, Echeverría F. Corros Sci, 2010; 52: 216
|
[5] |
Hou W T, Liang C F. Corrosion, 1999; 55: 65
|
[6] |
Zhang Q C, Wu J S, Wang J J, Zheng W L, Li A B. Mater Chem Phys, 2002; 77: 603
|
[7] |
Saha J K. Corrosion of Constructional Steels in Marine and Industrial Environment. Heidelberg: Springer, 2013: 13
|
[8] |
Asami K, Kikuchi M. Corros Sci, 2003; 45: 2671
|
[9] |
Shiotani K, Tanimoto W, Maeda C, Kawabata F, Amano K. Corros Eng, 2000; 49: 67
|
[10] |
Hao L, Zhang S X, Dong J H, Ke W. Corros Sci, 2012; 59: 270
|
[11] |
Chen W J, Hao L, Dong J H, Ke W. Corros Sci, 2014; 83: 155
|
[12] |
Chen W J, Hao L, Dong J H, Ke W, Wen H L. Acta Metall Sin, 2014; 50: 802
|
|
(陈文娟, 郝 龙, 董俊华, 柯 伟, 文怀梁. 金属学报, 2014; 50: 802)
|
[13] |
Evans U R,translated by Zhao K Q. The Corrosion of Metals. Beijing: Metallurgical Industry Press, 1987: 14, 114
|
|
(Evans U R著,赵克清 译. 金属腐蚀基础. 北京: 冶金工业出版社, 1987: 14, 114)
|
[14] |
Evans U R, Taylor C A J. Corros Sci, 1972; 12: 227
|
[15] |
Evans U R. Corros Sci, 1969; 9: 813
|
[16] |
Whitman G W, Russell R P, Altieri V J. Ind Eng Chem, 1924; 16: 665
|
[17] |
Misawa T, Kyuno T, Suetaka W, Shimodaira S. Corros Sci, 1971; 11: 35
|
[18] |
Benarie M, Lipfert F L. Atmos Environ, 1986; 20: 1947
|
[19] |
Nishikata A, Ichihara Y, Hayashi Y, Tsuru T. J Electrochem Soc,1997; 144: 1244
|
[20] |
Graedel T E, Frankenthal R P. J Electrochem Soc, 1990; 137: 2385
|
[21] |
Nishimura T, Katayama H, Noda K, Kodama T. Corros Sci, 2000; 42: 1611
|
[22] |
Nishikata A, Yamashita Y, Katayama H, Tsuru T, Usami A, Tanabe K, Mabuchi H. Corros Sci, 1995; 37: 2059
|
[23] |
Hao L, Zhang S X, Dong J H, Ke W. Corros Sci, 2012; 58: 175
|
[24] |
Dong J H. Corros Sci Prot Technol, 2010; 22: 261
|
|
(董俊华. 腐蚀科学与防护技术, 2010; 22: 261)
|
[25] |
Pourbaix M. Atmospheric Corrosion. New York: John Wiley & Sons, 1980: 107
|
[26] |
Legault R A, Preban A G. Corrosion, 1975; 31: 117
|
[27] |
Mansfeld F. Corrosion, 1988; 44: 856
|
[28] |
Mansfeld F, Lin S, Chen Y C. J Electrochem Soc, 1988; 135: 906
|
[29] |
Allam I M, Arlow J S, Saricimen H. Corros Sci, 1991; 32: 417
|
[30] |
Hao L, Zhang S X, Dong J H, Ke W. Metall Mater Trans, 2012: 43A: 1724
|
No Suggested Reading articles found! |
|
|
Viewed |
|
|
|
Full text
|
|
|
|
|
Abstract
|
|
|
|
|
Cited |
|
|
|
|
|
Shared |
|
|
|
|
|
Discussed |
|
|
|
|