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金属学报    DOI: 10.11900/0412.1961.2025.00111
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热处理冷速对粉末GH4099合金组织性能的影响
徐磊1,尹一峰1,2,卢正冠1,田晓生1,吴杰1

1 中国科学院金属研究所 师昌绪先进材料创新中心  沈阳 110016

2 中国科学技术大学 材料科学与工程学院  沈阳 110016

Influence of Heat Treatment Cold Rate on the Organization and Properties of Powder Metallurgy GH4099 Alloy

XU Lei 1, YIN Yifeng 1,2, LU Zhengguan 1, TIAN Xiaosheng 1, WU Jie 1

1 Shi-changxu Innovation Center for Advanced Materials, Institute of Metal Research, Chinese Academy of Sciences, Shenyang 110016, China

2 School of Materials Science and Engineering, University of Science and Technology of China, Shenyang 110016, China

引用本文:

徐磊 尹一峰 卢正冠 田晓生 吴杰. 热处理冷速对粉末GH4099合金组织性能的影响[J]. 金属学报, DOI: 10.11900/0412.1961.2025.00111.

全文: PDF(4468 KB)  
摘要: 

为系统研究固溶(1175 °C、1 h)与时效(850 °C、5 h)双阶段冷却速率(Ar气气淬> 50 °C/min,炉冷~8 °C/min,控速冷却5 °C/min)对粉末冶金GH4099合金组织演变及高温力学性能的影响,本工作采用等离子旋转电极雾化法制备了洁净GH4099预合金粉末,结合热等静压近净成形技术(1230 °C、150 MPa、4 h),制备了全致密合金坯料。结果表明:经固溶气淬+时效5 °C/min冷却工艺处理的粉末GH4099合金样品在900 °C下拉伸延伸率仅为16.5%,而当固溶与时效阶段均采用5 °C/min控速冷却时,合金在900 °C下延伸率显著提升至36.0%。显微组织分析表明,控速冷却工艺通过调控γ'强化相的析出行为,有效抑制了粉末原始颗粒边界(PPBs)处脆性相的连续分布,并促进了退火孪晶的形成,从而改善晶界变形协调性并抑制裂纹扩展。揭示了冷却速率对γ'相析出行为、晶界特征及PPBs演化的耦合作用机制,提出了热等静压成形与热处理冷速控制的协同工艺。

关键词 金属材料粉末冶金热等静压热处理冷却速率    
Abstract
GH4099 alloy, a typical precipitation-strengthened nickel-based superalloy, exhibits exceptional structural stability at temperatures up to 900 oC without forming topologically close-packed (TCP) phases. This superior high-temperature performance positions it as an ideal material for critical hot-end components in aero-engines, where its service reliability relies on synergistic strengthening mechanisms. Hot isostatic pressing (HIP), a powder metallurgy (PM) technique, enables near-net-shape fabrication of components with tailored microstructures and cost efficiency. However, inhomogeneous cooling rates in large-scale HIP-processed parts may compromise microstructure uniformity, necessitating systematic exploration of cooling rate effects on PM GH4099 alloy. In this study, GH4099 pre-alloyed powder was prepared via plasma rotating electrode process (PREP), and fully dense billets were consolidated by HIP at 1230 oC /150 MPa/4 h. The dual-stage heat treatment (solution: 1175 oC /1 h; aging: 850 oC /5 h) with varied cooling rates (argon quenching >50 oC /min, furnace cooling≈8 oC/min, controlled cooling 5 oC /min) was applied to investigate their regulatory roles in multi-scale microstructure evolution and high-temperature mechanical properties. Orthogonal experiments demonstrated that controlled cooling at 5 oC /min during both solution and aging stages (S3-A3) yielded optimal tensile strength (404.3 MPa) and elongation (34.7%) at 900 oC, with a 79.3% enhancement in high-temperature plasticity compared to gas-quenched solution combined with slow-cooled aging (S1-A3). Microstructural analysis revealed that slow cooling modulated γ' precipitation kinetics, suppressed continuous brittle phase (e.g., TiC) distribution at prior particle boundaries (PPBs), and promoted annealing twin formation (59.3% area fraction). These microstructural advantages synergistically enhanced grain boundary compatibility and inhibited crack propagation. This work elucidates the coupling mechanisms among cooling rate, γ' phase behavior, grain boundary characteristics, and PPBs evolution. The proposed HIP-graded cooling strategy offers a theoretical and technical foundation for microstructure-property integrated design of aerospace components under extreme thermal-mechanical conditions.
Key wordsmetallic materials    powder metallurgy    hot isostatic pressing    heat treatment    cooling rate
收稿日期: 2025-04-15     
ZTFLH:  TG132.32  
基金资助:稳定支持基础研究领域青年团队计划项目;辽宁省科技重大专项
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