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Acta Metall Sin  2016, Vol. 52 Issue (3): 361-368    DOI: 10.11900/0412.1961.2015.00326
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EFFECT OF ALLOY COMPOSITION AND COOLING RATE ON THE GROWTH MORPHOLOGY OF PRIMARY Al2Cu PHASE IN Al-Cu ALLOY DURING SOLIDIFICATION
Fuxin WANG,Liangshun LUO(),Liang WANG,Donghui ZHANG,Xinzhong LI,Yanqing SU,Jingjie GUO,Hengzhi FU
National Key Laboratory for Precision Hot Processing of Metals, School of Materials Science and Engineering, Harbin Institute of Technology, Harbin 150001, China
Cite this article: 

Fuxin WANG, Liangshun LUO, Liang WANG, Donghui ZHANG, Xinzhong LI, Yanqing SU, Jingjie GUO, Hengzhi FU. EFFECT OF ALLOY COMPOSITION AND COOLING RATE ON THE GROWTH MORPHOLOGY OF PRIMARY Al2Cu PHASE IN Al-Cu ALLOY DURING SOLIDIFICATION. Acta Metall Sin, 2016, 52(3): 361-368.

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Abstract  

Intermetallic compounds have unique natures. Due to the natures of high temperature resistance, high strength and high hardness, intermetallic compounds always exist as strengthening phase in many alloys. The primary Al2Cu phase in Al-Cu alloys is an intermetallic phase. The morphology, size and distribution of intermetallic compounds phases have largely effects on the mechanical properties of materials. Morphological evolution of intermetallic compounds is necessarily theoretical basis for controlling the size, morphology and improving the performance of intermetallic compound materials in the solidification process. At present, there are many reports on the research of Al-Cu alloys, the main research is focused on the eutectic point and 4.7%Cu (mass fraction) of Al-Cu alloys, but other composition alloys are less considered. The growth mechanism of Al2Cu phase and the primary Al2Cu phase structure of Al-Cu alloy are studied recently. However, the specific growth mechanism of Al2Cu phase is currently not very clear. Alloy composition and cooling rate are often encountered in the ordinary metal melting and solidification. The change of solidification conditions will lead to the transformation of heat and solute in the melt, which will form different morphologies. In this work, the effect of alloy composition and cooling rate on the morphologies and growth behavior of Al2Cu phase in Al-Cu alloys was studied. Through the microstructure observation of Al-xCu (x=30, 40, 45, 50, mass fraction) alloys, it was found that primary Al2Cu phase morphologies transformed from dendritic shape to regular bulk with the Cu content increased from 30% (mass fraction) to 50% in the alloy, which indicated that Al2Cu phase growth changed from non-faceted growth to faceted growth. Cooling rate also had a vital influence on primary Al2Cu phase morphologies. Under low cooling rate, primary Al2Cu phase morphologies were regular bulk. The morphologies of primaryAl2Cu phases were transformed into dendritic shape with the increasing of cooling rate. The specific morphology transformation rule of primary Al2Cu phases in Al-Cu alloys was also studied in the solidification process. It was found that when Cu content was 45%, the morphology transformation of primary Al2Cu phases was from dendritic shape to square morphologies. While when Cu content was increased to 50%, the morphology transformation of primary Al2Cu phases was from dendritic shape to reticular morphologies.

Key words:  Al-Cu alloy      Al2Cu phase      growth morphology     
Received:  23 June 2015     
Fund: Supported by National Natural Science Foundation of China (Nos.51425402, 51371066 and 51331005) and National Basic Research Program of China (No.2011CB610406)

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https://www.ams.org.cn/EN/10.11900/0412.1961.2015.00326     OR     https://www.ams.org.cn/EN/Y2016/V52/I3/361

Fig.1  Button ingot smelting diagram (The cooling rate of zone 1 is the smallest and the cooling rate of zone 3 is the largest)
Fig.2  OM images of Al-30%Cu (a), Al-40%Cu (b), Al-45%Cu (c) and Al-50%Cu (d) alloys
Fig.3  Relationship between Cu contents and Jackson factor α of Al2Cu phases in Al-Cu alloy
Fig.4  Longitudinal section microstructures of Al-45%Cu alloy (a) top (b) middle (c) bottom
Fig.5  OM images of cross sectional microstructures of Al-45%Cu (a~c) and Al-50%Cu (d~f) alloys corresponding to zones 1 (a, d), 2 (b, e) and 3 (c, f) in Fig.1
Fig 6  Primary Al2Cu phase morphologies of Al-45%Cu alloy cross section
(a, b) dendritic shape (c) near square (d) square
Fig 7  chematic of primary Al2Cu phase morphology transition in Al-45%Cu alloy cross section
Fig 8  Primary Al2Cu phase morphologies of Al-50%Cu alloy cross section
(1)dendritic shape (b) reticular
Fig 9  Schematic of primary Al2Cu phase morphology transition in Al-50%Cu alloy cross section
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