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INFLUENCE OF VERTICAL CRACKS ON FAILURE MECHANISM OF EB-PVD THERMAL BARRIER COATINGS DURING THERMAL CYCLING |
CHEN Liqiang; GONG Shengkai; XU Huibin |
School of Materials Science and Engineering; Beijing University of Aeronautics and Astronautics; Beijing 100083 |
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Cite this article:
CHEN Liqiang; GONG Shengkai; XU Huibin. INFLUENCE OF VERTICAL CRACKS ON FAILURE MECHANISM OF EB-PVD THERMAL BARRIER COATINGS DURING THERMAL CYCLING. Acta Metall Sin, 2005, 41(9): 979-984 .
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Abstract The influence of surface vertical cracks in YSZ coating on the failure mechanism of thermal barrier coatings prepared by electron beam physical vapor deposition (EB-PVD) during thermal cycling was studied.
The vertical cracks occurred at the initial stage of thermal cycling testing but did not directly cause the spallation of TBC. The mesh density of vertical cracks increased following thermal cycles. Calculation by
finite elements analysis showed that a larger shear stress was generated by the formation of the vertical cracks just like what in the edge of the specimen. After thermal cycling testing, when the strength of equiaxial
grain regions or thermally grown oxidation layer became lower than the shear stress, the spallation occurred along the vertical crack network.
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Received: 20 December 2004
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