固相摩擦增材制造技术研究进展及其应用现状

doi:10.11900/0412.1961.2025.00233

金属学报

2026, Vol. 62

Issue (1): 100-116 DOI: 10.11900/0412.1961.2025.00233

综述

本期目录 | 过刊浏览

固相摩擦增材制造技术研究进展及其应用现状

刘海滨¹, 张迎星¹, 谢瑞山¹^,², 陈树君¹(

)

1 北京工业大学机械与能源工程学院北京 100124
2 北京工业大学重庆研究院重庆 401121

Recent Research Progress in Solid-State Friction-Based Additive Manufacturing Technology and Its Current Applications

LIU Haibin¹, ZHANG Yingxing¹, XIE Ruishan¹^,², CHEN Shujun¹(

)

1 College of Mechanical and Energy Engineering, Beijing University of Technology, Beijing 100124, China
2 Chongqing Research Institute of Beijing University of Technology, Chongqing 401121, China

引用本文:

刘海滨, 张迎星, 谢瑞山, 陈树君. 固相摩擦增材制造技术研究进展及其应用现状[J]. 金属学报, 2026, 62(1): 100-116.
Haibin LIU, Yingxing ZHANG, Ruishan XIE, Shujun CHEN. Recent Research Progress in Solid-State Friction-Based Additive Manufacturing Technology and Its Current Applications[J]. Acta Metall Sin, 2026, 62(1): 100-116.

全文: PDF(4009 KB) HTML

摘要:

金属增材制造技术凭借快速制备复杂轻量化结构的优势，在工业领域备受青睐。然而，熔融类金属增材制造技术易产生成分偏析、内部孔洞及热裂纹等缺陷，促使研究者开发新型替代技术。近年来，基于搅拌摩擦原理的固相摩擦增材制造技术应运而生。该技术结合了搅拌摩擦技术与增材制造理念，在加工过程中完全避免了材料熔化，兼具高沉积速率、无需保护气体等优势，在金属结构件制造领域展现出广阔的应用前景。本文系统梳理了固相摩擦增材制造技术的国内外研究进展，概述了其技术分类、工艺-组织-性能、技术优势、装备研发、样件制备及固相修复应用。最后，总结了当前面临的技术挑战，为推动该技术的产业化应用提供参考。

关键词 ：固相摩擦增材制造技术, 复杂构件, 应用现状, 固相修复

Abstract：

Metal additive manufacturing is highly valued in the industrial field due to its ability to rapidly produce complex lightweight structures. However, molten metal additive manufacturing technologies are prone to defects such as compositional segregation, internal holes, and thermal cracks, which has driven researchers to develop alternative approaches. In recent years, solid-state friction-based additive manufacturing, derived from the principle of friction stir welding, has attracted considerable attention. This technology combines friction stir welding with the additive manufacturing concept and offers several advantages, including the avoidance of material melting during processing, high deposition rates, and the elimination of the need for protective gas. These advantages suggest broad application prospects for this technology in the field of metal structural parts manufacturing. This study systematically reviews the progress of solid-state friction-based additive manufacturing technology, domestically and internationally, outlining its technical classification, process-microstructure-property relationships, technological advantages, equipment development, sample fabrication, and solid-state repair applications. Finally, the study summarizes the current challenges faced by the process and explores its future development potential, aiming to promote the industrialization of solid-state friction-based additive manufacturing technology and to serve as a reference for further research and applications.

Key words： solid-state friction-based additive manufacturing technology complex component application status solid-state repair

收稿日期: 2025-08-14

ZTFLH:

TG439.8

基金资助:国防基础研究项目(JCKY2022405C002);国家自然科学基金项目(52275299);国家自然科学基金项目(52105313);航空科学基金项目(20240011075001);重庆市自然科学基金项目(CSTB2023NSCQ-MSX0701)

通讯作者: 陈树君，sjchen@bjut.edu.cn，主要从事焊接工艺及智能装备领域的研究

作者简介: 刘海滨，男，1964年生，教授，博士

	服务

	把本文推荐给朋友
	加入引用管理器
	E-mail Alert
	RSS
	作者相关文章
	刘海滨
	张迎星
	谢瑞山
	陈树君
44.8K

链接本文:

https://www.ams.org.cn/CN/10.11900/0412.1961.2025.00233 或 https://www.ams.org.cn/CN/Y2026/V62/I1/100

图1 金属增材制造技术分类

图2 基于搅拌摩擦的增材制造技术(FSAM)技术示意图[23]

图3 摩擦表面沉积增材制造(FSDAM)技术加工过程示意图

图4 搅拌摩擦沉积增材制造(AFSD)工艺示意图

图5 摩擦挤压沉积增材制造(AFED)原理及应用

图6 摩擦螺杆挤出增材制造(FSEAM)工艺概述[48]

图7 摩擦辊压增材制造(FRAM)工艺示意图

图8 AFSD沉积过程中晶粒演变图[83]，FRAM沉积过程中原料和沉积后XZ、YZ、XY平面的晶粒分布[84]

图9 FRAM、预热FRAM (P-FRAM)和预热-水冷辅助FRAM (PC-FRAM)三种工艺沉积试样在yz平面上的硬度测试结果[62]

图10 7075和FRAM制备7075-TiC样品的拉伸性能[1]

表1 固相摩擦增材制造技术的工艺适用材料

表2 不同固相摩擦增材制造的技术特点

图11 国内外研发的固相摩擦搅拌增材设备：航天工程装备(苏州)有限公司的多功能固相复合增材设备[6]，MELD公司(美国)的固相增材设备[100]，美国陆军开发的FSAM设备[6]，FSAM 850搅拌摩擦增材制造设备[10]，立式加工中心FRAM 1165设备，FRAM 2213龙门加工设备，固相摩擦挤压AFSD设备[6]，及全球最大的AFSD装备[6]

图12 猎户座载人飞船主要结构的部件示意图，FSAM工艺生产的实验装置，机载地板部件，及压力容器上的合金加强环[5]

图13 MELD公司使用AFSD制造的样件[100]

图14 利用FRAM技术制备的多种典型构件：单壁构件、铝合金圆柱体[54]、U型样件、十字交叉样件、C型样件、大型圆环构件、铝/钢异质结构[57]及高筋板壁板样品[93]

图15 变径结构、半球壳体和法兰环结构，及送粉式搅拌摩擦增材装置和制备的合金部件[106]

图16 修复领域的应用：多种缺陷形式修复示意图[58]、孔洞结构修复[100]及薄壁板修复[93]

[1]	Liu H B, Yang C Y, Xie R S, et al. Enhancing ultrahigh-strength aluminum alloys via TiC nanoparticle-pinning effect in friction rolling additive manufacturing [J]. J. Manuf. Process., 2025, 141: 263
[2]	Yang X W, Li R D, Yuan T C, et al. A comprehensive overview of additive manufacturing aluminum alloys: Classifications, structures, properties and defects elimination [J]. Mater. Sci. Eng., 2025, A919: 147464
[3]	Li H Z, Wang C M, Zhang H, et al. Research progress of friction stir additive manufacturing technology [J]. Acta Metall Sin, 2023, 59: 106
[3]	李会朝, 王彩妹, 张华等. 搅拌摩擦增材制造技术研究进展 [J]. 金属学报, 2023, 59: 106
[4]	Liu Z Z, Ding M L, Xie J X. Advancements in digital manufacturing for metal 3D printing [J]. Acta Metall Sin, 2024, 60: 569
[4]	刘壮壮, 丁明路, 谢建新. 金属3D打印数字化制造研究进展 [J]. 金属学报, 2024, 60: 569
[5]	Hassan A, Pedapati S R, Awang M, et al. A comprehensive review of friction stir additive manufacturing (FSAM) of non-ferrous alloys [J]. Materials, 2023, 16: 2723
[6]	Shen Z K, Li D X, Sun Z G, et al. Fundamentals and prospects of additive friction stir deposition: Opportunities and challenges [J]. J. Mech. Eng., 2025, 61(2): 56
[6]	申志康, 李冬晓, 孙中刚等. 搅拌摩擦沉积增材制造机理及展望: 机遇与挑战 [J]. 机械工程学报, 2025, 61(2): 56
[7]	Mishra R S, Haridas R S, Agrawal P. Friction stir-based additive manufacturing [J]. Sci. Technol. Weld. Join., 2022, 27: 141
[8]	Rathee S, Srivastava M, Pandey P M, et al. Metal additive manufacturing using friction stir engineering: A review on microstructural evolution, tooling and design strategies [J]. CIRP J. Manuf. Sci. Technol., 2021, 35: 560
[9]	Khodabakhshi F, Gerlich A P. Potentials and strategies of solid-state additive friction-stir manufacturing technology: A critical review [J]. J. Manuf. Process., 2018, 36: 77
[10]	Wen Q, Liu J L, Meng X C, et al. Development in key technique and equipment of friction stir additive manufacturing [J]. Trans. China Weld. Inst., 2022, 43(6): 1
[10]	温琦, 刘景麟, 孟祥晨等. 搅拌摩擦增材制造关键技术与装备发展 [J]. 焊接学报, 2022, 43(6): 1
[11]	Korgancı M, Bozkurt Y. Recent developments in additive friction stir deposition (AFSD) [J]. J. Mater. Res. Technol., 2024, 30: 4572
[12]	Bozkurt Y, Avşar A, Korgancı M, et al. A comprehensive review on friction stir additive manufacturing of various structural alloys for aerospace applications [J]. Prog. Addit. Manuf., 2025, 10: 7365
[13]	Mishra R S, Ma Z Y. Friction stir welding and processing [J]. Mater. Sci. Eng., 2005, R50: 1
[14]	Xue F T, Liu H B. The general design of machining control system and a process simulation for advice friction additive manufacturing [J]. World Nonferrous Met., 2018, 43(6): 10
[14]	薛凤桐, 刘海滨. 先进摩擦增材制造控制系统总体设计与过程仿真 [J]. 世界有色金属, 2018, 43(6): 10
[15]	Xue F T, Liu H B. The overview of friction stir additive manufacturing [J]. Mod. Manuf. Eng., 2019, (4): 33
[15]	薛凤桐, 刘海滨. 摩擦搅拌增材制造发展概述 [J]. 现代制造工程, 2019, (4): 33
[16]	Xue P, Zhang X X, Wu L H, et al. Research progress on friction stir welding and processing [J]. Acta Metall. Sin., 2016, 52: 1222
[16]	薛鹏, 张星星, 吴利辉等. 搅拌摩擦焊接与加工研究进展 [J]. 金属学报, 2016, 52: 1222
[17]	Wang Y D, Liu M, Yu B H, et al. Enhanced combination of mechanical properties and electrical conductivity of a hard state Cu-Cr-Zr alloy via one-step friction stir processing [J]. J. Mater. Process. Technol., 2021, 288: 116880
[18]	Xue P, Wang B B, Chen F F, et al. Microstructure and mechanical properties of friction stir processed Cu with an ideal ultrafine-grained structure [J]. Mater. Charact., 2016, 121: 187
[19]	Liu F C, Dong P S, Khan A S, et al. 3D printing of fine-grained aluminum alloys through extrusion-based additive manufacturing: Microstructure and property characterization [J]. J. Mater. Sci. Technol., 2023, 139: 126
[20]	Liu F C, Feng A H, Pei X, et al. Friction stir based welding, processing, extrusion and additive manufacturing [J]. Prog. Mater. Sci., 2024, 146: 101330
[21]	Yu H Z, Mishra R S. Additive friction stir deposition: A deformation processing route to metal additive manufacturing [J]. Mater. Res. Lett., 2021, 9: 71
[22]	Geng H B, Li J L, Xiong J T, et al. Optimization of wire feed for GTAW based additive manufacturing [J]. J. Mater. Process. Technol., 2017, 243: 40
[23]	Yang F, Pei S C, Luo X R, et al. Microstructure evolution and mechanical properties of 6061 aluminum alloy fabricated by friction stir additive manufacturing [J]. Acta Metall. Sin., 2025, 61: 1129
[23]	杨帆, 裴世超, 罗新蕊等. 6061铝合金搅拌摩擦增材制造显微组织演变及力学性能 [J]. 金属学报, 2025, 61: 1129
[24]	Jha K K, Kesharwani R, Imam M. Microstructure, texture, and mechanical properties correlation of AA5083/AA6061/SiC composite fabricated by FSAM process [J]. Mater. Chem. Phys., 2023, 296: 127210
[25]	Jha K K, Kesharwani R, Imam M. Microstructural and micro-hardness study on the fabricated Al 5083-O/6061-T6/7075-T6 gradient composite component via a novel route of friction stir additive manufacturing [J]. Mater. Today Proc., 2022, 56: 819
[26]	Srivastava A K, Kumar N, Dixit A R. Friction stir additive manufacturing—An innovative tool to enhance mechanical and microstructural properties [J]. Mater. Sci. Eng., 2021, B263: 114832
[27]	Palanivel S, Nelaturu P, Glass B, et al. Friction stir additive manufacturing for high structural performance through microstructural control in an Mg based WE43 alloy [J]. Mater. Des., 2015, 65: 934
[28]	Shen Z, Chen S, Cui L, et al. Local microstructure evolution and mechanical performance of friction stir additive manufactured 2195 Al-Li alloy [J]. Mater. Charact., 2022, 186: 111818
[29]	Sun J R, Zhu H, Zhao H X, et al. Influence of process parameters of friction stir additive manufacturing of aluminum alloy on forming effect [J]. Hot Work. Technol., 2018, 47(15): 37
[29]	孙金睿, 朱海, 赵华夏等. 铝合金搅拌摩擦增材制造工艺参数对成型效果的影响 [J]. 热加工工艺, 2018, 47(15): 37
[30]	Zhao Z J, Yang X Q, Li S L, et al. Influence of tool shape and process on formation and defects of friction stir additive manufactured build [J]. J. Mater. Eng., 2019, 47(9): 84
[30]	赵梓钧, 杨新岐, 李胜利等. 工具形状及工艺过程对搅拌摩擦增材成形及缺陷的影响 [J]. 材料工程, 2019, 47(9): 84
[31]	Esther I, Dinaharan I, Murugan N. Microstructure and wear characterization of AA2124/4wt.%B4C Nano-composite coating on Ti-6Al-4V alloy using friction surfacing [J]. Trans. Nonferrous Met. Soc. China, 2019, 29: 1263
[32]	Zeng H, Liu F C, Zhu S Z, et al. Hybrid additive manufacturing of aluminum matrix composites with improved mechanical properties compared to extruded counterparts [J]. Composites, 2024, 280B: 111497
[33]	Chandrasekaran M, Batchelor A W, Jana S. Friction surfacing of metal coatings on steel and aluminum substrate [J]. J. Mater. Process. Technol., 1997, 72: 446
[34]	Rafi H K, Ram G D J, Phanikumar G, et al. Friction surfaced tool steel (H13) coatings on low carbon steel: A study on the effects of process parameters on coating characteristics and integrity [J]. Surf. Coat. Technol., 2010, 205: 232
[35]	Guo D, Kwok C T, Chan S L I. Spindle speed in friction surfacing of 316L stainless steel—How it affects the microstructure, hardness and pitting corrosion resistance [J]. Surf. Coat. Technol., 2019, 361: 324
[36]	Nahr M A, Mirsalehi S E, Papi A. Additive manufacturing of AA2024/Al₂O₃ nanocomposites via friction surfacing: Investigating metallurgical, mechanical, and tribological properties [J]. J. Mater. Res. Technol., 2025, 36: 8609
[37]	Gandra J, Vigarinho P, Pereira D, et al. Wear characterization of functionally graded Al-SiC composite coatings produced by friction surfacing [J]. Mater. Des., 2013, 52: 373
[38]	Gandra J, Miranda R M, Vilaça P. Performance analysis of friction surfacing [J]. J. Mater. Process. Technol., 2012, 212: 1676
[39]	Phillips B J, Avery D Z, Liu T, et al. Microstructure-deformation relationship of additive friction stir-deposition Al-Mg-Si [J]. Materialia, 2019, 7: 100387
[40]	Agrawal P, Haridas R S, Yadav S, et al. Additive friction stir deposition of SS316: Effect of process parameters on microstructure evolution [J]. Mater. Charact., 2023, 195: 112470
[41]	Beck S C, Williamson C J, Kinser R P, et al. Examination of microstructure and mechanical properties of direct additive recycling for Al-Mg-Mn alloy machine chip waste [J]. Mater. Des., 2023, 228: 111733
[42]	Rivera O G, Allison P G, Jordon J B, et al. Microstructures and mechanical behavior of Inconel 625 fabricated by solid-state additive manufacturing [J]. Mater. Sci. Eng., 2017, A694: 1
[43]	Griffiths R J, Perry M E J, Sietins J M, et al. A perspective on solid-state additive manufacturing of aluminum matrix composites using MELD [J]. J. Mater. Eng. Perform., 2019, 28: 648
[44]	Rivera O G, Allison P G, Brewer L N, et al. Influence of texture and grain refinement on the mechanical behavior of AA2219 fabricated by high shear solid state material deposition [J]. Mater. Sci. Eng., 2018, A724: 547
[45]	Agrawal P, Haridas R S, Yadav S, et al. Processing-structure-property correlation in additive friction stir deposited Ti-6Al-4V alloy from recycled metal chips [J]. Addit. Manuf., 2021, 47: 102259
[46]	Li Y D, Yang B B, Macías J G S, et al. Processing and microstructure of bioresorbable Zn/Mg multi-materials manufactured by additive friction stir deposition [J]. J. Alloys Compd., 2025, 1034: 181342
[47]	Chen H Z, Zou N, Xie Y M, et al. Wire-based friction stir additive manufacturing of Al-Cu alloy with forging mechanical properties [J]. J. Manuf. Process., 2025, 133: 354
[48]	Bor T, de Leede M, Deunk F, et al. Friction screw extrusion additive manufacturing of an Al-Mg-Si alloy [J]. Addit. Manuf., 2023, 72: 103621
[49]	Chen H Z, Meng X C, Chen J L, et al. Wire-based friction stir additive manufacturing [J]. Addit. Manuf., 2023, 70: 103557
[50]	Chang H C, Zhang G F, Wang X W, et al. Research progress of additive manufacturing methods by friction stir route [J]. Welded Pipe Tube, 2024, 47(2): 17
[50]	畅海丞, 张贵锋, 王鑫炜等. 搅拌摩擦增材制造方法研究进展 [J]. 焊管, 2024, 47(2): 17
[51]	Zhang Z Y, Wan L, Wen Q, et al. Wire-based friction stir additive manufacturing of TiC reinforced Al-Cu-Mg composite: Particle refinement and dispersion [J]. Composites, 2025, 196: 109009
[52]	Sun X W, Xie Y M, Meng X C, et al. Wire-based friction stir additive manufacturing of AZ31B magnesium alloy: Precipitate behavior and mechanical properties [J]. J. Magnes. Alloy., 2025, doi: 10.1016/j.jma.2025.04.025
[53]	Lyu W C, Shen Y Z, Tang Y Z, et al. Particle-based friction stir additive manufacturing of an Al-Mg-Mn alloy [J]. Addit. Manuf., 2025, 103: 104768
[54]	Xie R S, Liang T S, Shi Y C, et al. Revealing the bonding mechanisms between deposit and substrate of the friction rolling additive manufactured hybrid aluminum alloys [J]. Addit. Manuf., 2022, 56: 102942
[55]	Liu H B, Sun Y Y, Xie R S, et al. Characterization of microstructure and local mechanical properties of friction rolling additive manufactured Al-Li alloy under repeated thermal-mechanical cycles [J]. Mater. Charact., 2023, 204: 113169
[56]	Xie R S, Shi Y C, Hou R, et al. Efficient depositing aluminum alloy using thick strips through severe deformation-based friction rolling additive manufacturing: Processing, microstructure, and mechanical properties [J]. J. Mater. Res. Technol., 2023, 24: 3788
[57]	Liu H B, Wu C H, Xie R S, et al. Interface optimization design and bonding mechanism of friction rolling additive manufactured aluminum/steel dissimilar metal [J]. J. Manuf. Process., 2024, 132: 1041
[58]	Liu H B, Xu T L, Li J H, et al. Solid-state friction rolling repair technology for various forms of defects through multi-layer multi-pass deposition [J]. J. Manuf. Process., 2024, 127: 62
[59]	Xie R S, Shi Y C, Liu H B, et al. A novel friction and rolling based solid-state additive manufacturing method: Microstructure and mechanical properties evaluation [J]. Mater. Today Commun., 2021, 29: 103005
[60]	Liu H B, Xu Y Y, Chen Y, et al. Effects of toolhead size on the heat generation and material flow behaviors in solid state friction rolling additive manufacturing [J]. J. Mater. Res. Technol., 2024, 28: 1483
[61]	Liu H B, Liu Y Y, Liang T S, et al. Effect of press depth on defect formation in friction-rolling additive manufacturing [J]. J. Manuf. Process., 2024, 119: 305
[62]	Sun Y Y, Liu H B, Xie R S, et al. Heat-balance control of friction rolling additive manufacturing based on combination of plasma preheating and instant water cooling [J]. J. Mater. Sci. Technol., 2025, 205: 168
[63]	Liu H B, Hou R, Wu C H, et al. Multi-layer multi-pass friction rolling additive manufacturing of Al alloy: Toward complex large-scale high-performance components [J]. Int. J. Miner. Metall. Mater., 2025, 32: 425
[64]	Liu H B, Xu Y Y, Hou R, et al. Effect of overlap percentage on morphology, microstructure, and mechanical properties during multilayer multi-pass friction rolling additive manufacturing [J]. Mater. Charact., 2025, 223: 114980
[65]	Xie R S, Chen P P, Shi Y C, et al. Effect of feeding material shape on microstructures and mechanical properties in friction rolling additive manufacturing [J]. Mater. Des., 2024, 241: 112952
[66]	Xu Y Y, Liu H B, Kong L Z, et al. In-situ investigation into transient temperature and three-dimensional force evolution behavior during multilayer friction rolling additive manufacturing [J]. J. Manuf. Process., 2025, 149: 144
[67]	Xu Y Y, Liu H B, Xie R S, et al. In-situ investigation of interlayer interface bonding defect-formation mechanisms during FRAM [J]. Int. J. Mech. Sci., 2025, 299: 110406
[68]	Liu Y Y, Liu H B, Xie R S, et al. Mechanisms of FRAM toolhead enhancing material flow and grain refinement [J]. Int. J. Mech. Sci., 2025, 290: 110097
[69]	Liu H B, Yang C Y, Xie R S, et al. High-pressure air cooling-assisted friction rolling additive manufacturing: An effective approach for optimizing microstructure and mechanical properties of Al-Zn-Mg-Cu alloy [J]. Mater. Sci. Eng., 2025, A942: 148701
[70]	Xie R S, Liang T S, Chen S J, et al. In-depth understanding of rotating toolhead-induced heat generation and material flow behavior in friction-rolling additive manufacturing [J]. Addit. Manuf., 2023, 67: 103496
[71]	Liu F C, Zhang Y N, Dong P S. Large area friction stir additive manufacturing of intermetallic-free aluminum-steel bimetallic components through interfacial amorphization [J]. J. Manuf. Process., 2022, 73: 725
[72]	Zhang G F, Chang H C, Wang X W, et al. Additive manufacturing by friction stir brazing and its derived technology [J]. Welded Pipe Tube, 2025, 48(8): 57
[72]	张贵锋, 畅海丞, 王鑫炜等. 搅拌摩擦钎焊增材制造及其衍生技术 [J]. 焊管, 2025, 48(8): 57
[73]	He C S, Li Y, Zhang Z Q, et al. Investigation on microstructural evolution and property variation along building direction in friction stir additive manufactured Al-Zn-Mg alloy [J]. Mater. Sci. Eng., 2020, A777: 139035
[74]	Liu G Z, Wang Z H, Yan C Z, et al. Advances in additive manufacturing of SiC/Al composites: A review [J]. Rev. Mater. Res., 2025, 1: 100041
[75]	Özcan M E. The influence of parameters on the evolution of the friction surfacing method—A review [J]. J. Mech. Sci. Technol., 2022, 36: 723
[76]	Seidi E, Miller S F, Carlson B E. Friction surfacing deposition by consumable tools [J]. J. Manuf. Sci. Eng., 2021, 143: 120801
[77]	Zhang M T, Jiang T, Sun Z G, et al. Screw-fed powder-based additive friction stir deposition: A study on pure aluminum [J]. J. Mater. Process. Technol., 2025, 337: 118730
[78]	Wu B L, Peng Y C, Tang H Q, et al. Improving grain structure and dispersoid distribution of nanodiamond reinforced AA6061 matrix composite coatings via high-speed additive friction stir deposition [J]. J. Mater. Process. Technol., 2023, 317: 117983
[79]	Yu H Z, Jones M E, Brady G W, et al. Non-beam-based metal additive manufacturing enabled by additive friction stir deposition [J]. Scr. Mater., 2018, 153: 122
[80]	Elfishawy E, Ahmed M M Z, El-Sayed Seleman M M. Additive manufacturing of aluminum using friction stir deposition [A]. Proceedings of the TMS 2020 149th Annual Meeting Exhibition Supplemental Proceedings [C]. Cham: Springer, 2020: 227
[81]	Prakash T, Bauri R. Investigation on microstructural and texture evolution in additive friction stir deposited Inconel 718 alloy [J]. Mater. Charact., 2025, 225: 115088
[82]	Rezaeinejad S S, Strik D H, Visser R M, et al. Solid-state additive manufacturing of AA6060 employing friction screw extrusion additive manufacturing [J]. JOM, 2023, 75: 4199
[83]	Dong H R, Li X Q, Xu K, et al. A review on solid-state-based additive friction stir deposition [J]. Aerospace, 2022, 9: 565
[84]	Xie R S, Chen X G, Shi Y C, et al. Printing high-strength high-elongation aluminum alloy using commercial ER2319 welding wires through deformation-based additive manufacturing [J]. Mater. Sci. Eng., 2023, A868: 144773
[85]	Griffiths R J, Garcia D, Song J, et al. Solid-state additive manufacturing of aluminum and copper using additive friction stir deposition: Process-microstructure linkages [J]. Materialia, 2021, 15: 100967
[86]	Liu P, Liu F C, Wang Y D, et al. Additive manufacturing of commercial Al-Zn-Mg-Cu aluminum alloys with mechanical properties comparable to extruded counterparts [J]. Mater. Sci. Eng., 2024, A899: 146441
[87]	Li Y, He C S, Wei J X, et al. Correlation of local microstructures and mechanical properties of Al-Zn-Mg-Cu alloy build fabricated via underwater friction stir additive manufacturing [J]. Mater. Sci. Eng., 2021, A805: 140590
[88]	Hao X M, Liu X M, Wu D T, et al. Underwater friction surfacing of AA7075 aluminum alloy [J]. Mater. Today Commun., 2025, 46: 112669
[89]	Li S Q, Peng Y, Liu J Z, et al. Microstructure evolution and mechanical properties of high-strength aluminum alloy prepared by additive friction stir deposition [J]. J. Mater. Res. Technol., 2025, 36: 1774
[90]	Palanivel S, Sidhar H, Mishra R S. Friction stir additive manufacturing: Route to high structural performance [J]. JOM, 2015, 67: 616
[91]	Liu M, Wang B B, An X H, et al. Friction stir additive manufacturing enabling scale-up of ultrafine-grained pure copper with superior mechanical properties [J]. Mater. Sci. Eng., 2022, A857: 144088
[92]	Sun Y Y, Liu H B, Wu C H, et al. Effect of the aging process on the precipitated phase of 2195 Al-Li alloy deposited by preheating and water-cooling assisted friction rolling additive manufacturing [J]. J. Alloys Compd., 2025, 1022: 179826
[93]	Liu H B, Li J H, Xie R S, et al. Dual-shoulder FRAM for thin-walled aerospace component repair: Material flow control, microstructural evolution, and mechanical performance [J]. Thin-Walled Struct., 2025, 214: 113392
[94]	Jha K K, Imam M. Microstructure evolution and local mechanical properties of friction stir additively manufactured (FSAM) AA5083/AA6061/AA7075 gradient composite [J]. Mater. Sci. Eng., 2024, A903: 146668
[95]	Stubblefield G G, Williams M B, Munther M, et al. Ballistic evaluation of aluminum alloy (AA) 7075 plate repaired by additive friction stir deposition using AA7075 feedstock [J]. J. Dyn. Behav. Mater., 2023, 9: 79
[96]	Joshi S S, Patil S M, Mazumder S, et al. Additive friction stir deposition of AZ31B magnesium alloy [J]. J. Magnes. Alloy., 2022, 10: 2404
[97]	Palanivel S, Mishra R S. Building without melting: A short review of friction-based additive manufacturing techniques [J]. Int. J. Addit. Subtract. Mater. Manuf., 2017, 1: 82
[98]	Gopan V, Dev Wins K L, Surendran A. Innovative potential of additive friction stir deposition among current laser based metal additive manufacturing processes: A review [J]. CIRP J. Manuf. Sci. Technol., 2021, 32: 228
[99]	Liu P, Liu F C, Wang Y D, et al. Friction stir based additive manufacturing of high strength aluminum alloys: A review [J]. Aerosp. Manuf. Technol., 2023, (5): 1
[99]	刘鹏, 刘峰超, 王砚东等. 高强铝合金搅拌摩擦类增材制造研究进展 [J]. 航天制造技术, 2023, (5): 1
[100]	Chen G, Wu K, Sun Y, et al. Research progress in additive friction stir deposition [J]. J. Mater. Eng., 2023, 51(1): 52
[100]	陈刚, 武凯, 孙宇等. 搅拌摩擦沉积增材技术研究进展 [J]. 材料工程, 2023, 51(1): 52
[101]	Schmitz T, Charles E, Compton B. Analytical temperature model for spindle speed selection in additive friction stir deposition [J]. Manuf. Lett., 2024, 41: 720
[102]	Zhao Z J, Yang X Q, Li S L, et al. Interfacial bonding features of friction stir additive manufactured build for 2195-T8 aluminum-lithium alloy [J]. J. Manuf. Process., 2019, 38: 396
[103]	Liu H B, Xu T L, Xie R S. Research status and development trend of light alloy defect repair in aerospace field [J]. Aerosp. Manuf. Technol., 2023, (2): 1
[103]	刘海滨, 徐添乐, 谢瑞山. 航空航天领域轻合金缺陷修复研究现状及发展趋势 [J]. 航天制造技术, 2023, (2): 1
[104]	Chen S J, Ni Q M, Liu H B, et al. Numerical simulation of hybrid additive and subtractive manufacturing and evolution behavior of stress and deformation [J]. Trans. China Weld. Inst., 2025, 46(5): 1
[104]	陈树君, 倪庆冕, 刘海滨等. 增减材复合制造模拟仿真及应力与变形演变规律 [J]. 焊接学报, 2025, 46(5): 1
[105]	Wang N, Guo W C, Yang T H, et al. Research progress in additive friction stir deposition technology and equipment [J]. Aerosp. Mater. Process., 2025, 55(2): 1
[105]	王诺, 郭维诚, 杨天豪等. 搅拌摩擦沉积增材制造技术与装备研究进展 [J]. 宇航材料工艺, 2025, 55(2): 1
[106]	Zhang M T, Jiang T, Xu Y X, et al. Development and application of additive friction stir deposition technology [J]. Ordn. Mater. Sci. Eng., 2025, doi: 10.14024/j.cnki.1004-244x.20250722.002
[106]	张明涛, 江涛, 徐雅欣等. 搅拌摩擦增材制造技术的发展与应用 [J]. 兵器材料科学与工程, 2025, doi: 10.14024/j.cnki.1004-244x.20250722.002
[107]	Zhou Z X, Shen Y Z, Lyu W, et al. Interface stair-like design and repair performance of Al-Zn-Mg-Cu aluminum alloy based on additive friction stir deposition [J]. J. Mater. Process. Technol., 2025, 338: 118758
[108]	Qiao Q, Zhou M, Gong X, et al. In-situ monitoring of additive friction stir deposition of AA6061: Effect of layer thickness on the microstructure and mechanical properties [J]. Addit. Manuf., 2024, 84: 104141

[1]	李会朝, 王彩妹, 张华, 张建军, 何鹏, 邵明皓, 朱晓腾, 傅一钦. 搅拌摩擦增材制造技术研究进展[J]. 金属学报, 2023, 59(1): 106-124.

Viewed

Full text

Abstract

Cited

Shared

Discussed