|
|
微观孔洞和逆偏析缺陷的形成机理与耦合预测研究进展 |
高志明1, 介万奇1(), 刘永勤2, 罗海军1 |
1 西北工业大学材料学院凝固技术国家重点实验室 西安 710072 2 西安工业大学材料与化工学院 西安 710021 |
|
Formation Mechanism and Coupling Prediction of Microporosity and Inverse Segregation: A Review |
Zhiming GAO1, Wanqi JIE1(), Yongqin LIU2, Haijun LUO1 |
1 State Key Laboratory of Solidification Processing, School of Materials Science and Engineering, Northwestern Polytechnical University, Xi'an 710072, China 2 School of Materials Science and Chemical Engineering, Xi'an Technological University, Xi'an 710021, China |
引用本文:
高志明, 介万奇, 刘永勤, 罗海军. 微观孔洞和逆偏析缺陷的形成机理与耦合预测研究进展[J]. 金属学报, 2018, 54(5): 717-726.
Zhiming GAO,
Wanqi JIE,
Yongqin LIU,
Haijun LUO.
Formation Mechanism and Coupling Prediction of Microporosity and Inverse Segregation: A Review[J]. Acta Metall Sin, 2018, 54(5): 717-726.
[1] | Pequet C, Rappaz M, Gremaud M.Modeling of microporosity, macroporosity, and pipe-shrinkage formation during the solidification of alloys using a mushy-zone refinement method: Applications to aluminum alloys[J]. Metall. Mater. Trans., 2002, 33A: 2095 | [2] | Campbell J.Castings[M]. 2nd Ed., Oxford: Butterworth-Heinemann, 2003: 139 | [3] | Zhang Y T, Chen B, Liu K, et al.Development of low segregation technology[J]. Acta. Metall. Sin., 2017, 53: 559(张玉妥, 陈波, 刘奎等. 低偏析技术的发展[J]. 金属学报, 2017, 53: 559) | [4] | Talbot D E J. Effects of hydrogen in aluminium, magnesium, copper, and their alloys[J]. Int. Metall. Rev., 1975, 20: 166 | [5] | Stefanescu D M.Computer simulation of shrinkage related defects in metal castings—A review[J]. Int. J. Cast Met. Res., 2005, 18: 129 | [6] | Fuoco R, Goldenstein H, Gruzleski J.Evaluation of effect of modification induced undercooling on microporosity formation in A356 aluminum alloy[J]. AFS Trans., 1994, 102: 297 | [7] | Rappaz M, Drezet J M, Gremaud M.A new hot-tearing criterion[J]. Metall. Mater. Trans., 1999, 30A: 449 | [8] | Grandfield J F, Davidson C J, Taylor J A.Application of a new hot tearing analysis in horizontal direct-chill cast magnesium alloy AZ91 [A]. Proceedings of the Light Metals 2001[C]. Warrendale, PA: TMS, 2001 | [9] | Poirier D, Yeum K, Maples A L.A thermodynamic prediction for microporosity formation in aluminum-rich Al-Cu alloys[J]. Metall. Trans., 1987, 18A: 1979 | [10] | Kubo K, Pehlke R D.Mathematical modeling of porosity formation in solidification[J]. Metall. Trans., 1985, 16B: 359 | [11] | Gao Z M, Jie W Q, Liu Y Q, et al.Solidification modelling for coupling prediction of porosity and segregation[J]. Acta Mater., 2017, 127: 277 | [12] | Liu Y Q, Jie W Q, Gao Z M, et al.Investigation on the formation of microporosity in aluminum alloys[J]. J. Alloys Compd., 2015, 629: 221 | [13] | Jacobi H, Schwerdtfeger K.Dendrite morphology of steady state unidirectionally solidified steel[J]. Metall. Trans., 1976, 7A: 811 | [14] | Kao S T, Chang E, Lee Y W.Simplified method of porosity prediction in directionally solidified Al-4.5wt-%Cu alloy[J]. Mater. Sci. Technol., 1995, 11: 933 | [15] | Zhao H D, Wu C Z, Li Y Y, et al.Modeling of microporosity formation in upward vertically solidified Al-Cu casting[J]. Acta Metall. Sin., 2008, 44: 1340(赵海东, 吴朝忠, 李元元等. 垂直向上凝固Al-Cu铸件中微观孔洞形成的数值模拟[J]. 金属学报, 2008, 44: 1340) | [16] | Jiang G R, Liu Y, Li Y X, et al.A model for calculating solubility of hydrogen in molten alloys[J]. Acta Metall. Sin., 2008, 44: 129(蒋光锐, 刘源, 李言祥等. 铝合金熔体中氢溶解度的计算模型[J]. 金属学报, 2008, 44: 129) | [17] | Opie W R, Grant N J.Hydrogen solubility in aluminum and some aluminum alloys[J]. JOM, 1950, 2: 1237 | [18] | Jiang G R, Li Y X, Liu Y.Calculation of hydrogen solubility in molten alloys[J]. Trans. Nonferrous Met. Soc. China, 2011, 21: 1130 | [19] | Rousset P, Rappaz M, Hannart B.Modeling of inverse segregation and porosity formation in directionally solidified aluminum alloys[J]. Metall. Mater. Trans., 1995, 26A: 2349 | [20] | Walther W D, Adams C M, Taylor H F.Mechanism for pore formation in solidifying metals[J]. AFS Trans., 1956, 64: 658 | [21] | Piwonka T S, Flemings M C, Piwonka T S.Pore formation in solidification[J]. Trans. Metall. Soc. AIME, 1966, 236: 1157 | [22] | Darcy H.Les Fontaines Publiques de la Ville de Dijon: Exposition et Application[M]. Paris: Victor Dalmont, 1856: 1 | [23] | Niyama E, Uchida T, Morikawa M.A method of shrinkage prediction and its application to steel casting practice[J]. J. Jpn Foundr. Eng. Soc., 1982, 54: 507 | [24] | Liu C Y, Murakami K, Okamoto T, et al.Feeding to castings from a riser in a pasty state[J]. Mater. Sci. Eng., 1987, 96: 259 | [25] | Kato H, Cahoon J R.Inverse segregation in directionally solidified Al-Cu-Ti alloys with equiaxed grains[J]. Metall. Trans., 1985, 16A: 579 | [26] | Voller V R, Sundarraj S.A model of inverse segregation: The role of microporosity[J]. Int. J. Heat Mass Transfer, 1995, 38: 1009 | [27] | Diao Q Z, Tsai H L.Modeling of solute redistribution in the mushy zone during solidification of aluminum-copper alloys[J]. Metall. Trans., 1993, 24A: 963 | [28] | Sigworth G K, Wang C M.Mechanisms of porosity formation during solidification: A theoretical analysis[J]. Metall. Trans., 1993, 24B: 349 | [29] | Mehrabian R, Keane M, Flemings M C.Interdendritic fluid flow and macrosegregation; Influence of gravity[J]. Metall. Mater. Trans., 1970, 1B: 1209 | [30] | Poirier D R.Permeability for flow of interdendritic liquid in columnar-dendritic alloys[J]. Metall. Trans., 1987, 18B: 245 | [31] | Lee P D, Hunt J D.Measuring the nucleation of hydrogen porosity during the solidification of aluminium-copper alloys[J]. Scr. Mater., 1997, 36: 399 | [32] | Lee P D, Hunt J D.Hydrogen porosity in directional solidified aluminium-copper alloys: In situ observation[J]. Acta Mater., 1997, 45: 4155 | [33] | Lee P D, Atwood R C, Dashwood R J, et al.Modeling of porosity formation in direct chill cast aluminum-magnesium alloys[J]. Mater. Sci. Eng., 2002, A328: 213 | [34] | Lee P D, Hunt J D.Hydrogen porosity in directionally solidified aluminium-copper alloys: A mathematical model[J]. Acta Mater., 2001, 49: 1383 | [35] | Jie W Q.Solute redistribution and segregation in solidification process[J]. Bull. Natl. Nat. Sci. Foundation of China, 1999, (6): 343(介万奇. 合金凝固过程中的溶质再分配与成分偏析[J]. 中国科学基金, 1999, (6): 343) | [36] | Buschow C.Macrosegregation [A]. Encyclopedia of Materials: Science and Technology[M]. New York: Elsevier, 2001: 4733 | [37] | Beckermann C.Modelling of macrosegregation: Applications and future needs[J]. Int. Mater. Rev., 2002, 47: 243 | [38] | Maples A L, Poirier D R.Convection in the two-phase zone of solidifying alloys[J]. Metall. Trans., 1984, 15B: 163 | [39] | Youdelis W V.Inverse segregation in aluminum-copper alloys [D]. Quebeci: McGill university, 1956 | [40] | Flemings M C, Nereo G E.Macrosegregation: Part I[J]. Trans. Met. Soc. AIME, 1967, 239: 1449 | [41] | Scheil E.Beitrag zum problem der blockseigerung[J]. Metallforschung, 1947, 38(2): 69 | [42] | Flemings M C, Nereo G E, Mehrabian R.Macrosegregation: Part II[J]. Trans. Met. Soc. AIME, 1968, 242: 41 | [43] | Flemings M C, Nereo G E.Macrosegregation: Part III[J]. Trans. Met. Soc. AIME, 1968, 242: 50 | [44] | Chen J H, Tsai H L.Inverse segregation for a unidirectional solidification of aluminum-copper alloys[J]. Int. J. Heat Mass Transfer, 1993, 36: 3069 | [45] | Chiang K C, Tsai H L.Shrinkage-induced fluid flow and domain change in two-dimensional alloy solidification[J]. Int. J. Heat Mass Transfer, 1992, 35: 1763 | [46] | Ferreira I L, Siqueira C A, Santos C A, et al.Theoretical and experimental analysis of inverse segregation during unidirectional solidification of an Al-6.2wt.% Cu alloy[J]. Scr. Mater., 2003, 49: 339 | [47] | Ferreira I L, Santos C A, Garcia A, et al.Analytical, numerical, and experimental analysis of inverse macrosegregation during upward unidirectional solidification of Al-Cu alloys[J]. Metall. Mater. Trans., 2004, 35B: 285 | [48] | Ni J, Beckermann C.A volume-averaged two-phase model for transport phenomena during solidification[J]. Metall. Trans., 1991, 22B: 349 | [49] | Minakawa S, Samarasekera I V, Weinberg F.Inverse segregation[J]. Metall. Trans., 1985, 16B: 595 | [50] | Khalajzadeh V, Carlson K D, Backman D G, et al.A pore-centric model for combined shrinkage and gas porosity in alloy solidification[J]. Metall. Mater. Trans., 2017, 48A: 1797 |
|
|
Viewed |
|
|
|
Full text
|
|
|
|
|
Abstract
|
|
|
|
|
Cited |
|
|
|
|
|
Shared |
|
|
|
|
|
Discussed |
|
|
|
|